diff --git a/.gitignore b/.gitignore deleted file mode 100644 index e45abea..0000000 --- a/.gitignore +++ /dev/null @@ -1,2 +0,0 @@ - -Old/haas next generation.cps diff --git a/Haas_Next_Generation/haas next generation.cps b/Haas_Next_Generation/haas next generation.cps new file mode 100644 index 0000000..8d85afc --- /dev/null +++ b/Haas_Next_Generation/haas next generation.cps @@ -0,0 +1,3545 @@ +/** + Copyright (C) 2012-2019 by Autodesk, Inc. + All rights reserved. + + HAAS post processor configuration. + + $Revision: 42601 95324a72443c22406fe893c91f874e4f0971d5c4 $ + $Date: 2019-12-04 06:35:42 $ + + FORKID {DBD402DA-DE90-4634-A6A3-0AE5CC97DEC7} +*/ + +description = "HAAS - Next Generation Control"; +vendor = "Haas Automation"; +vendorUrl = "https://www.haascnc.com"; +legal = "Copyright (C) 2012-2019 by Autodesk, Inc."; +certificationLevel = 2; +minimumRevision = 40783; + +longDescription = "Generic post for the HAAS Next Generation control. The post includes support for multi-axis indexing and simultaneous machining. The post utilizes the dynamic work offset feature so you can place your work piece as desired without having to repost your NC programs."; + +extension = "nc"; +programNameIsInteger = true; +setCodePage("ascii"); + +capabilities = CAPABILITY_MILLING; +tolerance = spatial(0.002, MM); + +minimumChordLength = spatial(0.25, MM); +minimumCircularRadius = spatial(0.01, MM); +maximumCircularRadius = spatial(1000, MM); +minimumCircularSweep = toRad(0.01); +maximumCircularSweep = toRad(355); +allowHelicalMoves = true; +allowedCircularPlanes = undefined; // allow any circular motion +allowSpiralMoves = true; +highFeedrate = (unit == IN) ? 650 : 5000; // up to 650 should be supported + +// user-defined properties +properties = { + writeMachine: false, // write machine + writeTools: true, // writes the tools + writeVersion: true, // include version info + preloadTool: true, // preloads next tool on tool change if any + chipTransport: false, // turn on chip transport at start of program + showSequenceNumbers: true, // show sequence numbers + sequenceNumberStart: 10, // first sequence number + sequenceNumberIncrement: 5, // increment for sequence numbers + sequenceNumberOnlyOnToolChange: false, // only output sequence numbers on tool change + optionalStop: true, // optional stop + separateWordsWithSpace: true, // specifies that the words should be separated with a white space + useRadius: false, // specifies that arcs should be output using the radius (R word) instead of the I, J, and K words. + useParametricFeed: false, // specifies that feed should be output using Q values + showNotes: true, // specifies that operation notes should be output + useG0: true, // allow G0 when moving along more than one axis + useG28: false, // specifies that G28 should be used instead of G53 + useSubroutines: false, // specifies that subroutines should be generated + useSubroutinePatterns: false, // generates subroutines for patterned operation + useSubroutineCycles: false, // generates subroutines for cycle operations on same holes + useG187: false, // use G187 to set smoothing on the machine + homePositionCenter: true, // moves the part in X in center of the door at end of program (ONLY WORKS IF THE TABLE IS MOVING) + optionallyCycleToolsAtStart: false, // cycle through each tool used at the beginning of the program when block delete is turned off - this allows the operator to easily measure all tools before they are used for the first run of the program + optionallyMeasureToolsAtStart: false, // measure each tool used at the beginning of the program when block delete is turned off - this allows the operator to easily measure all tools before they are used for the first run of the program + hasAAxis: "false", // configures A axis + hasBAxis: "false", // configures B axis + hasCAxis: "false", // configures C axis + toolBreakageTolerance: 0.1, // value for which tool break detection will raise an alarm + safeStartAllOperations: false, // write optional blocks at the beginning of all operations that include all commands to start program + fastToolChange: false, // skip spindle off, coolant off, and Z retract to make tool change quicker + useG95forTapping: false, // use IPR/MPR instead of IPM/MPM for tapping + safeRetractDistance: 0.0, // distance to add to retract distance when rewinding rotary axes + useDPMFeeds: false, // output DPM feeds instead of Inverse Time feeds + useTCPC: true, // enable/disable TCPC option + useDWO: true // Dynamic Work Offset (DWO), like CYCL 19 +}; + +propertyDefinitions = { + writeMachine: {title:"Write machine", description:"Output the machine settings in the header of the code.", group:0, type:"boolean"}, + writeTools: {title:"Write tool list", description:"Output a tool list in the header of the code.", group:0, type:"boolean"}, + writeVersion: {title:"Write version", description:"Write the version number in the header of the code.", group:0, type:"boolean"}, + preloadTool: {title:"Preload tool", description:"Preloads the next tool at a tool change (if any).", type:"boolean"}, + chipTransport: {title:"Use chip transport", description:"Enable to turn on chip transport at start of program.", type:"boolean"}, + showSequenceNumbers: {title:"Use sequence numbers", description:"Use sequence numbers for each block of outputted code.", group:1, type:"boolean"}, + sequenceNumberStart: {title:"Start sequence number", description:"The number at which to start the sequence numbers.", group:1, type:"integer"}, + sequenceNumberIncrement: {title:"Sequence number increment", description:"The amount by which the sequence number is incremented by in each block.", group:1, type:"integer"}, + sequenceNumberOnlyOnToolChange: {title:"Block number only on tool change", description:"Specifies that block numbers should only be output at tool changes.", type:"boolean"}, + optionalStop: {title:"Optional stop", description:"Specifies that optional stops M1 should be output at tool changes.", type:"boolean"}, + separateWordsWithSpace: {title:"Separate words with space", description:"Adds spaces between words if 'yes' is selected.", type:"boolean"}, + useRadius: {title:"Radius arcs", description:"If yes is selected, arcs are output using radius values rather than IJK.", type:"boolean"}, + useParametricFeed: {title:"Parametric feed", description:"Parametric feed values based on movement type are output.", type:"boolean"}, + showNotes: {title:"Show notes", description:"Enable to output notes for operations.", type:"boolean"}, + useG0: {title:"Use G0", description:"Specifies that G0s should be used for rapid moves when moving along a single axis.", type:"boolean"}, + useG28: {title:"Use G28 instead of G53", description:"Specifies that machine retracts should be done using G28 instead of G53.", type:"boolean"}, + useSubroutines: {title:"Use subroutines", description:"Enables output of subroutines for each operation.", type:"boolean"}, + useSubroutinePatterns: {title:"Subroutines for patterns", description:"Enable output of subroutines for patterns.", type:"boolean"}, + useSubroutineCycles: {title:"Subroutines for cycles", description:"Enable output of subroutines for cycles.", type:"boolean"}, + useG187: {title:"Use G187", description:"Specifies that smoothing using G187 should be used.", type:"boolean"}, + homePositionCenter: {title:"Home position center", description:"Enable to center the part along X at the end of program for easy access. Requires a CNC with a moving table.", type:"boolean"}, + optionallyCycleToolsAtStart: {title:"Optionally cycle tools at start", description:"Cycle through each tool used at the beginning of the program when block delete is turned off.", type:"boolean"}, + optionallyMeasureToolsAtStart: {title:"Optionally measure tools at start", description:"Measure each tool used at the beginning of the program when block delete is turned off.", type:"boolean"}, + hasAAxis: { + title: "Has A-axis rotary", + description: "Enable if the machine has an A-axis table/trunnion. Check the table direction on the machine and use the (Reversed) selection if the table is moving in the opposite direction.", + type: "enum", + values:[ + {title:"No", id:"false"}, + {title:"Yes", id:"true"}, + {title:"Reversed", id:"reversed"} + ] + }, + hasBAxis: { + title: "Has B-axis rotary", + description: "Enable if the machine has a B-axis table/trunnion. Check the table direction on the machine and use the (Reversed) selection if the table is moving in the opposite direction.", + type: "enum", + values:[ + {title:"No", id:"false"}, + {title:"Yes", id:"true"}, + {title:"Reversed", id:"reversed"} + ] + }, + hasCAxis: { + title: "Has C-axis rotary", + description: "Enable if the machine has a C-axis table. Specifies a trunnion setup if an A-axis or B-axis is defined. Check the table direction on the machine and use the (Reversed) selection if the table is moving in the opposite direction.", + type: "enum", + values:[ + {title:"No", id:"false"}, + {title:"Yes", id:"true"}, + {title:"Reversed", id:"reversed"} + ] + }, + toolBreakageTolerance: {title:"Tool breakage tolerance", description:"Specifies the tolerance for which tool break detection will raise an alarm.", type:"spatial"}, + safeStartAllOperations: {title:"Safe start all operations", description:"Write optional blocks at the beginning of all operations that include all commands to start program.", type:"boolean"}, + fastToolChange: {title:"Fast tool change", description:"Skip spindle off, coolant off, and Z retract to make tool change quicker.", type:"boolean"}, + useG95forTapping: {title:"Use G95 for tapping", description:"use IPR/MPR instead of IPM/MPM for tapping", type:"boolean"}, + safeRetractDistance: {title:"Safe retract distance", description:"Specifies the distance to add to retract distance when rewinding rotary axes.", type:"spatial"}, + useDPMFeeds: {title:"Rotary moves use IPM feeds", description:"Enable to output IPM feeds, disable for Inverse Time feeds with rotary axes moves.", type:"boolean"}, + useTCPC: {title:"Use TCPC programming", description:"The control supports Tool Center Point Control programming.", type:"boolean"}, + useDWO: {title:"Use DWO", description:"Specifies that the Dynamic Work Offset feature (G254/G255) should be used.", type:"boolean"} +}; + +var singleLineCoolant = false; // specifies to output multiple coolant codes in one line rather than in separate lines +// samples: +// {id: COOLANT_THROUGH_TOOL, on: 88, off: 89} +// {id: COOLANT_THROUGH_TOOL, on: [8, 88], off: [9, 89]} +var coolants = [ + {id: COOLANT_FLOOD, on: 8}, + {id: COOLANT_MIST}, + {id: COOLANT_THROUGH_TOOL, on: 88, off: 89}, + {id: COOLANT_AIR, on: 83, off: 84}, + {id: COOLANT_AIR_THROUGH_TOOL, on: 73, off: 74}, + {id: COOLANT_SUCTION}, + {id: COOLANT_FLOOD_MIST}, + {id: COOLANT_FLOOD_THROUGH_TOOL, on: [88, 8], off: [89, 9]}, + {id: COOLANT_OFF, off: 9} +]; + +// old machines only support 4 digits +var oFormat = createFormat({width:5, zeropad:true, decimals:0}); +var nFormat = createFormat({decimals:0}); + +var gFormat = createFormat({prefix:"G", decimals:0}); +var mFormat = createFormat({prefix:"M", decimals:0}); +var hFormat = createFormat({prefix:"H", decimals:0}); +var dFormat = createFormat({prefix:"D", decimals:0}); +var probe154Format = createFormat({decimals:0, zeropad:true, width:2}); + +var xyzFormat = createFormat({decimals:(unit == MM ? 3 : 4), forceDecimal:true}); +var rFormat = xyzFormat; // radius +var abcFormat = createFormat({decimals:3, forceDecimal:true, scale:DEG}); +var feedFormat = createFormat({decimals:(unit == MM ? 2 : 3), forceDecimal:true}); +var pitchFormat = createFormat({decimals:(unit == MM ? 3 : 4), forceDecimal:true}); +var toolFormat = createFormat({decimals:0}); +var rpmFormat = createFormat({decimals:0}); +var secFormat = createFormat({decimals:3, forceDecimal:true}); // seconds - range 0.001-1000 +var milliFormat = createFormat({decimals:0}); // milliseconds // range 1-9999 +var taperFormat = createFormat({decimals:1, scale:DEG}); + +var xOutput = createVariable({prefix:"X"}, xyzFormat); +var yOutput = createVariable({prefix:"Y"}, xyzFormat); +var zOutput = createVariable({onchange: function() {retracted = false;}, prefix:"Z"}, xyzFormat); +var aOutput = createVariable({prefix:"A"}, abcFormat); +var bOutput = createVariable({prefix:"B"}, abcFormat); +var cOutput = createVariable({prefix:"C"}, abcFormat); +var feedOutput = createVariable({prefix:"F"}, feedFormat); +var inverseTimeOutput = createVariable({prefix:"F", force:true}, feedFormat); +var pitchOutput = createVariable({prefix:"F", force:true}, pitchFormat); +var sOutput = createVariable({prefix:"S", force:true}, rpmFormat); +var dOutput = createVariable({}, dFormat); + +// circular output +var iOutput = createReferenceVariable({prefix:"I", force:true}, xyzFormat); +var jOutput = createReferenceVariable({prefix:"J", force:true}, xyzFormat); +var kOutput = createReferenceVariable({prefix:"K", force:true}, xyzFormat); + +var gMotionModal = createModal({}, gFormat); // modal group 1 // G0-G3, ... +var gPlaneModal = createModal({onchange:function () {gMotionModal.reset();}}, gFormat); // modal group 2 // G17-19 +var gAbsIncModal = createModal({}, gFormat); // modal group 3 // G90-91 +var gFeedModeModal = createModal({}, gFormat); // modal group 5 // G93-94 +var gUnitModal = createModal({}, gFormat); // modal group 6 // G20-21 +var gCycleModal = createModal({}, gFormat); // modal group 9 // G81, ... +var gRetractModal = createModal({force:true}, gFormat); // modal group 10 // G98-99 +var gRotationModal = createModal({}, gFormat); // modal group 16 // G68-G69 + +// fixed settings +var firstFeedParameter = 100; // the first variable to use with parametric feed +var forceResetWorkPlane = false; // enable to force reset of machine ABC on new orientation +var minimumCyclePoints = 5; // minimum number of points in cycle operation to consider for subprogram +var useDwoForPositioning = true; // specifies to use the DWO feature for XY positioning for multi-axis operations + +var WARNING_WORK_OFFSET = 0; + +var ANGLE_PROBE_NOT_SUPPORTED = 0; +var ANGLE_PROBE_USE_ROTATION = 1; +var ANGLE_PROBE_USE_CAXIS = 2; + +var SUB_UNKNOWN = 0; +var SUB_PATTERN = 1; +var SUB_CYCLE = 2; + +// collected state +var sequenceNumber; +var currentWorkOffset; +var optionalSection = false; +var forceSpindleSpeed = false; +var activeMovements; // do not use by default +var currentFeedId; +var maximumCircularRadiiDifference = toPreciseUnit(0.005, MM); +var maximumLineLength = 80; // the maximum number of charaters allowed in a line +var g68RotationMode = 0; +var angularProbingMode; +var subprograms = []; +var currentPattern = -1; +var firstPattern = false; +var currentSubprogram; +var lastSubprogram; +var initialSubprogramNumber = 90000; +var definedPatterns = new Array(); +var incrementalMode = false; +var saveShowSequenceNumbers; +var cycleSubprogramIsActive = false; +var patternIsActive = false; +var lastOperationComment = ""; +var incrementalSubprogram; +var retracted = false; // specifies that the tool has been retracted to the safe plane +var hasA = false; +var hasB = false; +var hasC = false; +var measureTool = false; +probeMultipleFeatures = true; + +// used to convert blocks to optional for safeStartAllOperations, might get used outside of onSection +var operationNeedsSafeStart = false; +var operationNeedsSafeToolCall = false; +var operationNeedsSafeWorkOffset = false; +var operationNeedsSafeWorkPlane = false; +var operationNeedsSafeCoolant = false; + +/** + Writes the specified block. +*/ +var skipBlock = false; +function writeBlock() { + var text = formatWords(arguments); + if (!text) { + return; + } + var maximumSequenceNumber = (properties.useSubroutines || properties.useSubroutinePatterns || + properties.useSubroutineCycles) ? initialSubprogramNumber : 99999; + if (properties.showSequenceNumbers) { + if (sequenceNumber >= maximumSequenceNumber) { + sequenceNumber = properties.sequenceNumberStart; + } + if (optionalSection || skipBlock) { + if (text) { + writeWords("/", "N" + sequenceNumber, text); + } + } else { + writeWords2("N" + sequenceNumber, arguments); + } + sequenceNumber += properties.sequenceNumberIncrement; + } else { + if (optionalSection || skipBlock) { + writeWords2("/", arguments); + } else { + writeWords(arguments); + } + } + skipBlock = false; +} + +/** + Writes the specified block - used for tool changes only. +*/ +function writeToolBlock() { + var show = properties.showSequenceNumbers; + properties.showSequenceNumbers = show || properties.sequenceNumberOnlyOnToolChange; + writeBlock(arguments); + properties.showSequenceNumbers = show; +} + +/** + Writes the specified optional block. +*/ +function writeOptionalBlock() { + skipBlock = true; + writeBlock(arguments); +} + +function formatComment(text) { + return "(" + String(text).replace(/[()]/g, "") + ")"; +} + +/** + Output a comment. +*/ +function writeComment(text) { + writeln(formatComment(text.substr(0, maximumLineLength - 2))); +} + +/** + Returns the matching HAAS tool type for the tool. +*/ +function getHaasToolType(toolType) { + switch (toolType) { + case TOOL_DRILL: + case TOOL_REAMER: + return 1; // drill + case TOOL_TAP_RIGHT_HAND: + case TOOL_TAP_LEFT_HAND: + return 2; // tap + case TOOL_MILLING_FACE: + case TOOL_MILLING_SLOT: + case TOOL_BORING_BAR: + return 3; // shell mill + case TOOL_MILLING_END_FLAT: + case TOOL_MILLING_END_BULLNOSE: + case TOOL_MILLING_TAPERED: + case TOOL_MILLING_DOVETAIL: + return 4; // end mill + case TOOL_DRILL_SPOT: + case TOOL_MILLING_CHAMFER: + case TOOL_DRILL_CENTER: + case TOOL_COUNTER_SINK: + case TOOL_COUNTER_BORE: + case TOOL_MILLING_THREAD: + case TOOL_MILLING_FORM: + return 5; // center drill + case TOOL_MILLING_END_BALL: + case TOOL_MILLING_LOLLIPOP: + return 6; // ball nose + case TOOL_PROBE: + return 7; // probe + default: + error(localize("Invalid HAAS tool type.")); + return -1; + } +} + +function getHaasProbingType(toolType, use9023) { + switch (getHaasToolType(toolType)) { + case 3: + return (use9023 ? 23 : 1); // rotate + case 4: + return (use9023 ? 13 : 3); // rotate length and dia + case 1: + case 2: + case 5: + case 6: + case 7: + return (use9023 ? 12 : 2); // non rotate + case 0: + default: + error(localize("Invalid HAAS tool type.")); + return -1; + } +} + +function writeToolCycleBlock(tool) { + writeOptionalBlock("T" + toolFormat.format(tool.number), mFormat.format(6)); // get tool + writeOptionalBlock(mFormat.format(0)); // wait for operator +} + +function writeToolMeasureBlock(tool) { + var writeFunction = measureTool ? writeBlock : writeOptionalBlock; + var comment = measureTool ? formatComment("MEASURE TOOL") : ""; + if (true) { // use Macro P9023 to measure tools + var probingType = getHaasProbingType(tool.type, true); + writeFunction( + gFormat.format(65), + "P9023", + "A" + probingType + ".", + "T" + toolFormat.format(tool.number), + conditional((probingType != 12), "H" + xyzFormat.format(tool.bodyLength + tool.holderLength)), + conditional((probingType != 12), "D" + xyzFormat.format(tool.diameter)), + comment + ); + } else { // use Macro P9995 to measure tools + writeFunction("T" + toolFormat.format(tool.number), mFormat.format(6)); // get tool + writeFunction( + gFormat.format(65), + "P9995", + "A0.", + "B" + getHaasToolType(tool.type) + ".", + "C" + getHaasProbingType(tool.type, false) + ".", + "T" + toolFormat.format(tool.number), + "E" + xyzFormat.format(tool.bodyLength + tool.holderLength), + "D" + xyzFormat.format(tool.diameter), + "K" + xyzFormat.format(0.1), + "I0.", + comment + ); // probe tool + } + measureTool = false; +} + +function onOpen() { + if (properties.useDPMFeeds) { + gFeedModeModal.format(94); + } + if (properties.useRadius) { + maximumCircularSweep = toRad(90); // avoid potential center calculation errors for CNC + } + if (properties.sequenceNumberOnlyOnToolChange) { + properties.showSequenceNumbers = false; + } + if (!properties.useDWO) { + useDwoForPositioning = false; + } + + gRotationModal.format(69); // Default to G69 Rotation Off + + hasA = properties.hasAAxis != "false"; + hasB = properties.hasBAxis != "false"; + hasC = properties.hasCAxis != "false"; + + if (hasA && hasB && hasC) { + error(localize("Only two rotary axes can be active at the same time.")); + return; + } + + if (true) { // configure machine + var aAxis; + var bAxis; + var cAxis; + + if (hasA) { // A Axis - For horizontal machines and trunnions + var dir = properties.hasAAxis == "reversed" ? -1 : 1; + if (hasC || hasB) { + var aMin = (dir == 1) ? -120 - 0.0001 : -30 - 0.0001; + var aMax = (dir == 1) ? 30 + 0.0001 : 120 + 0.0001; + aAxis = createAxis({coordinate:0, table:true, axis:[dir, 0, 0], range:[aMin, aMax], preference:dir}); + } else { + aAxis = createAxis({coordinate:0, table:true, axis:[dir, 0, 0], cyclic:true}); + } + } + + if (hasB) { // B Axis - For horizontal machines and trunnions + var dir = properties.hasBAxis == "reversed" ? -1 : 1; + if (hasC) { + var bMin = (dir == 1) ? -120 - 0.0001 : -30 - 0.0001; + var bMax = (dir == 1) ? 30 + 0.0001 : 120 + 0.0001; + bAxis = createAxis({coordinate:1, table:true, axis:[0, dir, 0], range:[bMin, bMax], preference:-dir}); + } else if (hasA) { + bAxis = createAxis({coordinate:1, table:true, axis:[0, 0, dir], cyclic:true}); + } else { + bAxis = createAxis({coordinate:1, table:true, axis:[0, dir, 0], cyclic:true}); + } + } + + if (hasC) { // C Axis - For trunnions only + var dir = properties.hasCAxis == "reversed" ? -1 : 1; + cAxis = createAxis({coordinate:2, table:true, axis:[0, 0, dir], cyclic:true}); + } + + if (hasA && hasC) { // AC trunnion + machineConfiguration = new MachineConfiguration(aAxis, cAxis); + } else if (hasB && hasC) { // BC trunnion + machineConfiguration = new MachineConfiguration(bAxis, cAxis); + } else if (hasA && hasB) { // AB trunnion + machineConfiguration = new MachineConfiguration(aAxis, bAxis); + } else if (hasA) { // A rotary + machineConfiguration = new MachineConfiguration(aAxis); + } else if (hasB) { // B rotary - horizontal machine only + machineConfiguration = new MachineConfiguration(bAxis); + } + + if (hasA || hasB || hasC) { + setMachineConfiguration(machineConfiguration); + optimizeMachineAngles2(properties.useTCPC ? 0 : 1); // map tip mode + } + } + + if (!machineConfiguration.isMachineCoordinate(0)) { + aOutput.disable(); + } + if (!machineConfiguration.isMachineCoordinate(1)) { + bOutput.disable(); + } + if (!machineConfiguration.isMachineCoordinate(2)) { + cOutput.disable(); + } + + if (highFeedrate <= 0) { + error(localize("You must set 'highFeedrate' because axes are not synchronized for rapid traversal.")); + return; + } + + if (!properties.separateWordsWithSpace) { + setWordSeparator(""); + } + + sequenceNumber = properties.sequenceNumberStart; + writeln("%"); + + if (programName) { + var programId; + try { + programId = getAsInt(programName); + } catch (e) { + error(localize("Program name must be a number.")); + return; + } + if (!((programId >= 1) && (programId <= 99999))) { + error(localize("Program number is out of range.")); + return; + } + writeln( + "O" + oFormat.format(programId) + + conditional(programComment, " " + formatComment(programComment.substr(0, maximumLineLength - 2 - ("O" + oFormat.format(programId)).length - 1))) + ); + lastSubprogram = (initialSubprogramNumber - 1); + } else { + error(localize("Program name has not been specified.")); + return; + } + + if (properties.useG0) { + writeComment(localize("Using G0 which travels along dogleg path.")); + } else { + writeComment(subst(localize("Using high feed G1 F%1 instead of G0."), feedFormat.format(highFeedrate))); + } + + if (properties.writeVersion) { + if ((typeof getHeaderVersion == "function") && getHeaderVersion()) { + writeComment(localize("post version") + ": " + getHeaderVersion()); + } + if ((typeof getHeaderDate == "function") && getHeaderDate()) { + writeComment(localize("post modified") + ": " + getHeaderDate()); + } + } + + // dump machine configuration + var vendor = machineConfiguration.getVendor(); + var model = machineConfiguration.getModel(); + var description = machineConfiguration.getDescription(); + + if (properties.writeMachine && (vendor || model || description)) { + writeComment(localize("Machine")); + if (vendor) { + writeComment(" " + localize("vendor") + ": " + vendor); + } + if (model) { + writeComment(" " + localize("model") + ": " + model); + } + if (description) { + writeComment(" " + localize("description") + ": " + description); + } + } + + // dump tool information + if (properties.writeTools) { + var zRanges = {}; + if (is3D()) { + var numberOfSections = getNumberOfSections(); + for (var i = 0; i < numberOfSections; ++i) { + var section = getSection(i); + var zRange = section.getGlobalZRange(); + var tool = section.getTool(); + if (zRanges[tool.number]) { + zRanges[tool.number].expandToRange(zRange); + } else { + zRanges[tool.number] = zRange; + } + } + } + + var tools = getToolTable(); + if (tools.getNumberOfTools() > 0) { + for (var i = 0; i < tools.getNumberOfTools(); ++i) { + var tool = tools.getTool(i); + var comment = "T" + toolFormat.format(tool.number) + " " + + "D=" + xyzFormat.format(tool.diameter) + " " + + localize("CR") + "=" + xyzFormat.format(tool.cornerRadius); + if ((tool.taperAngle > 0) && (tool.taperAngle < Math.PI)) { + comment += " " + localize("TAPER") + "=" + taperFormat.format(tool.taperAngle) + localize("deg"); + } + if (zRanges[tool.number]) { + comment += " - " + localize("ZMIN") + "=" + xyzFormat.format(zRanges[tool.number].getMinimum()); + } + comment += " - " + getToolTypeName(tool.type); + writeComment(comment); + } + } + } + + // optionally cycle through all tools + if (properties.optionallyCycleToolsAtStart || properties.optionallyMeasureToolsAtStart) { + var tools = getToolTable(); + if (tools.getNumberOfTools() > 0) { + writeln(""); + + writeOptionalBlock(mFormat.format(0), formatComment(localize("Read note"))); // wait for operator + writeComment(localize("With BLOCK DELETE turned off each tool will cycle through")); + writeComment(localize("the spindle to verify that the correct tool is in the tool magazine")); + if (properties.optionallyMeasureToolsAtStart) { + writeComment(localize("and to automatically measure it")); + } + writeComment(localize("Once the tools are verified turn BLOCK DELETE on to skip verification")); + + for (var i = 0; i < tools.getNumberOfTools(); ++i) { + var tool = tools.getTool(i); + if (properties.optionallyMeasureToolsAtStart && (tool.type == TOOL_PROBE)) { + continue; + } + var comment = "T" + toolFormat.format(tool.number) + " " + + "D=" + xyzFormat.format(tool.diameter) + " " + + localize("CR") + "=" + xyzFormat.format(tool.cornerRadius); + if ((tool.taperAngle > 0) && (tool.taperAngle < Math.PI)) { + comment += " " + localize("TAPER") + "=" + taperFormat.format(tool.taperAngle) + localize("deg"); + } + comment += " - " + getToolTypeName(tool.type); + writeComment(comment); + if (properties.optionallyMeasureToolsAtStart) { + writeOptionalBlock("T" + toolFormat.format(tool.number), mFormat.format(6)); //Changes Tool + writeOptionalBlock(mFormat.format(0), formatComment(localize("Load Tool"))); //Pause until operator loads tool + writeToolMeasureBlock(tool); + } else { + writeToolCycleBlock(tool); + } + } + writeOptionalBlock(mFormat.format(0), formatComment(localize("Operator Start Program"))); // wait for operator + } + writeln(""); + } + + if (false /*properties.useDWO*/) { + var failed = false; + var dynamicWCSs = {}; + for (var i = 0; i < getNumberOfSections(); ++i) { + var section = getSection(i); + var description = section.hasParameter("operation-comment") ? section.getParameter("operation-comment") : ("#" + (i + 1)); + if (!section.hasDynamicWorkOffset()) { + error(subst(localize("Dynamic work offset has not been set for operation '%1'."), description)); + failed = true; + } + + var o = section.getDynamicWCSOrigin(); + var p = section.getDynamicWCSPlane(); + if (dynamicWCSs[section.getDynamicWorkOffset()]) { + if ((Vector.diff(o, dynamicWCSs[section.getDynamicWorkOffset()].origin).length > 1e-9) || + (Matrix.diff(p, dynamicWCSs[section.getDynamicWorkOffset()].plane).n1 > 1e-9)) { + error(subst(localize("Dynamic WCS mismatch for operation '%1'."), description)); + failed = true; + } + } else { + dynamicWCSs[section.getDynamicWorkOffset()] = {origin:o, plane:p}; + } + } + if (failed) { + return; + } + } + + if (false) { + // check for duplicate tool number + for (var i = 0; i < getNumberOfSections(); ++i) { + var sectioni = getSection(i); + var tooli = sectioni.getTool(); + for (var j = i + 1; j < getNumberOfSections(); ++j) { + var sectionj = getSection(j); + var toolj = sectionj.getTool(); + if (tooli.number == toolj.number) { + if (xyzFormat.areDifferent(tooli.diameter, toolj.diameter) || + xyzFormat.areDifferent(tooli.cornerRadius, toolj.cornerRadius) || + abcFormat.areDifferent(tooli.taperAngle, toolj.taperAngle) || + (tooli.numberOfFlutes != toolj.numberOfFlutes)) { + error( + subst( + localize("Using the same tool number for different cutter geometry for operation '%1' and '%2'."), + sectioni.hasParameter("operation-comment") ? sectioni.getParameter("operation-comment") : ("#" + (i + 1)), + sectionj.hasParameter("operation-comment") ? sectionj.getParameter("operation-comment") : ("#" + (j + 1)) + ) + ); + return; + } + } + } + } + } + + if ((getNumberOfSections() > 0) && (getSection(0).workOffset == 0)) { + for (var i = 0; i < getNumberOfSections(); ++i) { + if (getSection(i).workOffset > 0) { + error(localize("Using multiple work offsets is not possible if the initial work offset is 0.")); + return; + } + } + } + + // absolute coordinates and feed per min + writeBlock(gAbsIncModal.format(90), gFeedModeModal.format(94), gPlaneModal.format(17)); + + switch (unit) { + case IN: + writeBlock(gUnitModal.format(20)); + break; + case MM: + writeBlock(gUnitModal.format(21)); + break; + } + + if (properties.chipTransport) { + onCommand(COMMAND_START_CHIP_TRANSPORT); + } + // Probing Surface Inspection + if (typeof inspectionWriteVariables == "function") { + inspectionWriteVariables(); + } +} + +function onComment(message) { + writeComment(message); +} + +/** Force output of X, Y, and Z. */ +function forceXYZ() { + xOutput.reset(); + yOutput.reset(); + zOutput.reset(); +} + +/** Force output of A, B, and C. */ +function forceABC() { + aOutput.reset(); + bOutput.reset(); + cOutput.reset(); +} + +function forceFeed() { + currentFeedId = undefined; + feedOutput.reset(); +} + +/** Force output of X, Y, Z, A, B, C, and F on next output. */ +function forceAny() { + forceXYZ(); + forceABC(); + forceFeed(); +} + +function writeG187() { + if (hasParameter("operation-strategy") && (getParameter("operation-strategy") == "drill")) { + writeBlock(gFormat.format(187)); // reset G187 setting to machine default + } else if (hasParameter("operation:tolerance")) { + var tolerance = Math.max(getParameter("operation:tolerance"), 0); + if (tolerance > 0) { + var stockToLeaveThreshold = toUnit(0.1, MM); + var stockToLeave = 0; + var verticalStockToLeave = 0; + if (hasParameter("operation:stockToLeave")) { + stockToLeave = xyzFormat.getResultingValue(getParameter("operation:stockToLeave")); + } + if (hasParameter("operation:verticalStockToLeave")) { + verticalStockToLeave = xyzFormat.getResultingValue(getParameter("operation:verticalStockToLeave")); + } + + var workMode; + if (((stockToLeave > stockToLeaveThreshold) && (verticalStockToLeave > stockToLeaveThreshold)) || + (hasParameter("operation:strategy") && getParameter("operation:strategy") == "face")) { + workMode = 1; // roughing + } else { + if ((stockToLeave > 0) || (verticalStockToLeave > 0)) { + workMode = 2; // default + } else { + workMode = 3; // fine + } + } + writeBlock(gFormat.format(187), "P" + workMode); // set tolerance mode + // writeBlock(gFormat.format(187), "P" + workMode, "E" + xyzFormat.format(tolerance)); // set tolerance mode + } else { + writeBlock(gFormat.format(187)); // reset G187 setting to machine default + } + } else { + writeBlock(gFormat.format(187)); // reset G187 setting to machine default + } +} + +function FeedContext(id, description, feed) { + this.id = id; + this.description = description; + this.feed = feed; +} + +function getFeed(f) { + if (activeMovements) { + var feedContext = activeMovements[movement]; + if (feedContext != undefined) { + if (!feedFormat.areDifferent(feedContext.feed, f)) { + if (feedContext.id == currentFeedId) { + return ""; // nothing has changed + } + forceFeed(); + currentFeedId = feedContext.id; + return "F#" + (firstFeedParameter + feedContext.id); + } + } + currentFeedId = undefined; // force Q feed next time + } + return feedOutput.format(f); // use feed value +} + +function initializeActiveFeeds() { + activeMovements = new Array(); + var movements = currentSection.getMovements(); + + var id = 0; + var activeFeeds = new Array(); + if (hasParameter("operation:tool_feedCutting")) { + if (movements & ((1 << MOVEMENT_CUTTING) | (1 << MOVEMENT_LINK_TRANSITION) | (1 << MOVEMENT_EXTENDED))) { + var feedContext = new FeedContext(id, localize("Cutting"), getParameter("operation:tool_feedCutting")); + activeFeeds.push(feedContext); + activeMovements[MOVEMENT_CUTTING] = feedContext; + activeMovements[MOVEMENT_LINK_TRANSITION] = feedContext; + activeMovements[MOVEMENT_EXTENDED] = feedContext; + } + ++id; + if (movements & (1 << MOVEMENT_PREDRILL)) { + feedContext = new FeedContext(id, localize("Predrilling"), getParameter("operation:tool_feedCutting")); + activeMovements[MOVEMENT_PREDRILL] = feedContext; + activeFeeds.push(feedContext); + } + ++id; + } + + if (hasParameter("operation:finishFeedrate")) { + if (movements & (1 << MOVEMENT_FINISH_CUTTING)) { + var feedContext = new FeedContext(id, localize("Finish"), getParameter("operation:finishFeedrate")); + activeFeeds.push(feedContext); + activeMovements[MOVEMENT_FINISH_CUTTING] = feedContext; + } + ++id; + } else if (hasParameter("operation:tool_feedCutting")) { + if (movements & (1 << MOVEMENT_FINISH_CUTTING)) { + var feedContext = new FeedContext(id, localize("Finish"), getParameter("operation:tool_feedCutting")); + activeFeeds.push(feedContext); + activeMovements[MOVEMENT_FINISH_CUTTING] = feedContext; + } + ++id; + } + + if (hasParameter("operation:tool_feedEntry")) { + if (movements & (1 << MOVEMENT_LEAD_IN)) { + var feedContext = new FeedContext(id, localize("Entry"), getParameter("operation:tool_feedEntry")); + activeFeeds.push(feedContext); + activeMovements[MOVEMENT_LEAD_IN] = feedContext; + } + ++id; + } + + if (hasParameter("operation:tool_feedExit")) { + if (movements & (1 << MOVEMENT_LEAD_OUT)) { + var feedContext = new FeedContext(id, localize("Exit"), getParameter("operation:tool_feedExit")); + activeFeeds.push(feedContext); + activeMovements[MOVEMENT_LEAD_OUT] = feedContext; + } + ++id; + } + + if (hasParameter("operation:noEngagementFeedrate")) { + if (movements & (1 << MOVEMENT_LINK_DIRECT)) { + var feedContext = new FeedContext(id, localize("Direct"), getParameter("operation:noEngagementFeedrate")); + activeFeeds.push(feedContext); + activeMovements[MOVEMENT_LINK_DIRECT] = feedContext; + } + ++id; + } else if (hasParameter("operation:tool_feedCutting") && + hasParameter("operation:tool_feedEntry") && + hasParameter("operation:tool_feedExit")) { + if (movements & (1 << MOVEMENT_LINK_DIRECT)) { + var feedContext = new FeedContext(id, localize("Direct"), Math.max(getParameter("operation:tool_feedCutting"), getParameter("operation:tool_feedEntry"), getParameter("operation:tool_feedExit"))); + activeFeeds.push(feedContext); + activeMovements[MOVEMENT_LINK_DIRECT] = feedContext; + } + ++id; + } + + if (hasParameter("operation:reducedFeedrate")) { + if (movements & (1 << MOVEMENT_REDUCED)) { + var feedContext = new FeedContext(id, localize("Reduced"), getParameter("operation:reducedFeedrate")); + activeFeeds.push(feedContext); + activeMovements[MOVEMENT_REDUCED] = feedContext; + } + ++id; + } + + if (hasParameter("operation:tool_feedRamp")) { + if (movements & ((1 << MOVEMENT_RAMP) | (1 << MOVEMENT_RAMP_HELIX) | (1 << MOVEMENT_RAMP_PROFILE) | (1 << MOVEMENT_RAMP_ZIG_ZAG))) { + var feedContext = new FeedContext(id, localize("Ramping"), getParameter("operation:tool_feedRamp")); + activeFeeds.push(feedContext); + activeMovements[MOVEMENT_RAMP] = feedContext; + activeMovements[MOVEMENT_RAMP_HELIX] = feedContext; + activeMovements[MOVEMENT_RAMP_PROFILE] = feedContext; + activeMovements[MOVEMENT_RAMP_ZIG_ZAG] = feedContext; + } + ++id; + } + if (hasParameter("operation:tool_feedPlunge")) { + if (movements & (1 << MOVEMENT_PLUNGE)) { + var feedContext = new FeedContext(id, localize("Plunge"), getParameter("operation:tool_feedPlunge")); + activeFeeds.push(feedContext); + activeMovements[MOVEMENT_PLUNGE] = feedContext; + } + ++id; + } + if (true) { // high feed + if (movements & (1 << MOVEMENT_HIGH_FEED)) { + var feedContext = new FeedContext(id, localize("High Feed"), this.highFeedrate); + activeFeeds.push(feedContext); + activeMovements[MOVEMENT_HIGH_FEED] = feedContext; + } + ++id; + } + + for (var i = 0; i < activeFeeds.length; ++i) { + var feedContext = activeFeeds[i]; + writeBlock("#" + (firstFeedParameter + feedContext.id) + "=" + feedFormat.format(feedContext.feed), formatComment(feedContext.description)); + } +} + +var currentWorkPlaneABC = undefined; +var activeG254 = false; + +function forceWorkPlane() { + currentWorkPlaneABC = undefined; +} + +function defineWorkPlane(_section, _setWorkPlane) { + var abc = new Vector(0, 0, 0); + if (machineConfiguration.isMultiAxisConfiguration()) { // use 5-axis indexing for multi-axis mode + // set working plane after datum shift + + if (_section.isMultiAxis()) { + cancelTransformation(); + abc = _section.getInitialToolAxisABC(); + if (_setWorkPlane) { + if (activeG254) { + writeBlock(gFormat.format(255)); // cancel DWO + activeG254 = false; + } + if (!retracted) { + writeRetract(Z); + } + forceWorkPlane(); + onCommand(COMMAND_UNLOCK_MULTI_AXIS); + gMotionModal.reset(); + writeBlock( + gMotionModal.format(0), + conditional(machineConfiguration.isMachineCoordinate(0), "A" + abcFormat.format(abc.x)), + conditional(machineConfiguration.isMachineCoordinate(1), "B" + abcFormat.format(abc.y)), + conditional(machineConfiguration.isMachineCoordinate(2), "C" + abcFormat.format(abc.z)) + ); + } + } else { + abc = getWorkPlaneMachineABC(_section.workPlane, _setWorkPlane); + if (_setWorkPlane) { + setWorkPlane(abc); + } + } + } else { // pure 3D + var remaining = _section.workPlane; + if (!isSameDirection(remaining.forward, new Vector(0, 0, 1))) { + error(localize("Tool orientation is not supported.")); + return abc; + } + setRotation(remaining); + } + return abc; +} + +function setWorkPlane(abc) { + if (!machineConfiguration.isMultiAxisConfiguration()) { + return; // ignore + } + + if (!((currentWorkPlaneABC == undefined) || + abcFormat.areDifferent(abc.x, currentWorkPlaneABC.x) || + abcFormat.areDifferent(abc.y, currentWorkPlaneABC.y) || + abcFormat.areDifferent(abc.z, currentWorkPlaneABC.z))) { + return; // no change + } + + onCommand(COMMAND_UNLOCK_MULTI_AXIS); + + if (activeG254) { + writeBlock(operationNeedsSafeWorkPlane ? "/" : "", gFormat.format(255)); // cancel DWO + activeG254 = false; + } + + gMotionModal.reset(); + writeBlock( + operationNeedsSafeWorkPlane ? "/" : "", + gMotionModal.format(0), + conditional(machineConfiguration.isMachineCoordinate(0), "A" + abcFormat.format(abc.x)), + conditional(machineConfiguration.isMachineCoordinate(1), "B" + abcFormat.format(abc.y)), + conditional(machineConfiguration.isMachineCoordinate(2), "C" + abcFormat.format(abc.z)) + ); + + onCommand(COMMAND_LOCK_MULTI_AXIS); + + if (properties.useDWO && + (abcFormat.isSignificant(abc.x) || abcFormat.isSignificant(abc.y) || abcFormat.isSignificant(abc.z))) { + writeBlock(operationNeedsSafeWorkPlane ? "/" : "", gFormat.format(254)); // enable DWO + activeG254 = true; + } + + currentWorkPlaneABC = abc; +} + +var closestABC = false; // choose closest machine angles +var currentMachineABC; + +function getWorkPlaneMachineABC(workPlane, _setWorkPlane) { + var W = workPlane; // map to global frame + + var abc = machineConfiguration.getABC(W); + if (closestABC) { + if (currentMachineABC) { + abc = machineConfiguration.remapToABC(abc, currentMachineABC); + } else { + abc = machineConfiguration.getPreferredABC(abc); + } + } else { + abc = machineConfiguration.getPreferredABC(abc); + } + + try { + abc = machineConfiguration.remapABC(abc); + if (_setWorkPlane) { + currentMachineABC = abc; + } + } catch (e) { + error( + localize("Machine angles not supported") + ":" + + conditional(machineConfiguration.isMachineCoordinate(0), " A" + abcFormat.format(abc.x)) + + conditional(machineConfiguration.isMachineCoordinate(1), " B" + abcFormat.format(abc.y)) + + conditional(machineConfiguration.isMachineCoordinate(2), " C" + abcFormat.format(abc.z)) + ); + } + + var direction = machineConfiguration.getDirection(abc); + if (!isSameDirection(direction, W.forward)) { + error(localize("Orientation not supported.")); + } + + if (!machineConfiguration.isABCSupported(abc)) { + error( + localize("Work plane is not supported") + ":" + + conditional(machineConfiguration.isMachineCoordinate(0), " A" + abcFormat.format(abc.x)) + + conditional(machineConfiguration.isMachineCoordinate(1), " B" + abcFormat.format(abc.y)) + + conditional(machineConfiguration.isMachineCoordinate(2), " C" + abcFormat.format(abc.z)) + ); + } + + var tcp = false; + if (tcp) { + setRotation(W); // TCP mode + } else { + var O = machineConfiguration.getOrientation(abc); + var R = machineConfiguration.getRemainingOrientation(abc, W); + setRotation(R); + } + + return abc; +} + +function isProbeOperation() { + return hasParameter("operation-strategy") && ((getParameter("operation-strategy") == "probe" || getParameter("operation-strategy") == "probe_geometry")); +} + +function isInspectionOperation(section) { + return section.hasParameter("operation-strategy") && (section.getParameter("operation-strategy") == "inspectSurface"); +} + +var probeOutputWorkOffset = 1; + +function onPassThrough(text) { + var commands = String(text).split(","); + for (text in commands) { + writeBlock(commands[text]); + } +} + +function onParameter(name, value) { + if (name == "probe-output-work-offset") { + probeOutputWorkOffset = (value > 0) ? value : 1; + } +} + +/** Returns true if the spatial vectors are significantly different. */ +function areSpatialVectorsDifferent(_vector1, _vector2) { + return (xyzFormat.getResultingValue(_vector1.x) != xyzFormat.getResultingValue(_vector2.x)) || + (xyzFormat.getResultingValue(_vector1.y) != xyzFormat.getResultingValue(_vector2.y)) || + (xyzFormat.getResultingValue(_vector1.z) != xyzFormat.getResultingValue(_vector2.z)); +} + +/** Returns true if the spatial boxes are a pure translation. */ +function areSpatialBoxesTranslated(_box1, _box2) { + return !areSpatialVectorsDifferent(Vector.diff(_box1[1], _box1[0]), Vector.diff(_box2[1], _box2[0])) && + !areSpatialVectorsDifferent(Vector.diff(_box2[0], _box1[0]), Vector.diff(_box2[1], _box1[1])); +} + +/** Returns true if the spatial boxes are same. */ +function areSpatialBoxesSame(_box1, _box2) { + return !areSpatialVectorsDifferent(_box1[0], _box2[0]) && !areSpatialVectorsDifferent(_box1[1], _box2[1]); +} + +function subprogramDefine(_initialPosition, _abc, _retracted, _zIsOutput) { + // convert patterns into subprograms + var usePattern = false; + patternIsActive = false; + if (currentSection.isPatterned && currentSection.isPatterned() && properties.useSubroutinePatterns) { + currentPattern = currentSection.getPatternId(); + firstPattern = true; + for (var i = 0; i < definedPatterns.length; ++i) { + if ((definedPatterns[i].patternType == SUB_PATTERN) && (currentPattern == definedPatterns[i].patternId)) { + currentSubprogram = definedPatterns[i].subProgram; + usePattern = definedPatterns[i].validPattern; + firstPattern = false; + break; + } + } + + if (firstPattern) { + // determine if this is a valid pattern for creating a subprogram + usePattern = subprogramIsValid(currentSection, currentPattern, SUB_PATTERN); + if (usePattern) { + currentSubprogram = ++lastSubprogram; + } + definedPatterns.push({ + patternType: SUB_PATTERN, + patternId: currentPattern, + subProgram: currentSubprogram, + validPattern: usePattern, + initialPosition: _initialPosition, + finalPosition: _initialPosition + }); + } + + if (usePattern) { + // make sure Z-position is output prior to subprogram call + if (!_retracted && !_zIsOutput) { + writeBlock(gMotionModal.format(0), zOutput.format(_initialPosition.z)); + } + + // call subprogram + writeBlock(mFormat.format(97), "P" + nFormat.format(currentSubprogram)); + patternIsActive = true; + + if (firstPattern) { + subprogramStart(_initialPosition, _abc, incrementalSubprogram); + } else { + skipRemainingSection(); + setCurrentPosition(getFramePosition(currentSection.getFinalPosition())); + } + } + } + + // Output cycle operation as subprogram + if (!usePattern && properties.useSubroutineCycles && currentSection.doesStrictCycle && + (currentSection.getNumberOfCycles() == 1) && currentSection.getNumberOfCyclePoints() >= minimumCyclePoints) { + var finalPosition = getFramePosition(currentSection.getFinalPosition()); + currentPattern = currentSection.getNumberOfCyclePoints(); + firstPattern = true; + for (var i = 0; i < definedPatterns.length; ++i) { + if ((definedPatterns[i].patternType == SUB_CYCLE) && (currentPattern == definedPatterns[i].patternId) && + !areSpatialVectorsDifferent(_initialPosition, definedPatterns[i].initialPosition) && + !areSpatialVectorsDifferent(finalPosition, definedPatterns[i].finalPosition)) { + currentSubprogram = definedPatterns[i].subProgram; + usePattern = definedPatterns[i].validPattern; + firstPattern = false; + break; + } + } + + if (firstPattern) { + // determine if this is a valid pattern for creating a subprogram + usePattern = subprogramIsValid(currentSection, currentPattern, SUB_CYCLE); + if (usePattern) { + currentSubprogram = ++lastSubprogram; + } + definedPatterns.push({ + patternType: SUB_CYCLE, + patternId: currentPattern, + subProgram: currentSubprogram, + validPattern: usePattern, + initialPosition: _initialPosition, + finalPosition: finalPosition + }); + } + cycleSubprogramIsActive = usePattern; + } + + // Output each operation as a subprogram + if (!usePattern && properties.useSubroutines) { + currentSubprogram = ++lastSubprogram; + writeBlock(mFormat.format(97), "P" + nFormat.format(currentSubprogram)); + firstPattern = true; + subprogramStart(_initialPosition, _abc, false); + } +} + +function subprogramStart(_initialPosition, _abc, _incremental) { + redirectToBuffer(); + var comment = ""; + if (hasParameter("operation-comment")) { + comment = getParameter("operation-comment"); + } + writeln( + "N" + nFormat.format(currentSubprogram) + + conditional(comment, formatComment(comment.substr(0, maximumLineLength - 2 - 6 - 1))) + ); + saveShowSequenceNumbers = properties.showSequenceNumbers; + properties.showSequenceNumbers = false; + if (_incremental) { + setIncrementalMode(_initialPosition, _abc); + } + gPlaneModal.reset(); + gMotionModal.reset(); +} + +function subprogramEnd() { + if (firstPattern) { + writeBlock(mFormat.format(99)); + writeln(""); + subprograms += getRedirectionBuffer(); + } + forceAny(); + firstPattern = false; + properties.showSequenceNumbers = saveShowSequenceNumbers; + closeRedirection(); +} + +function subprogramIsValid(_section, _patternId, _patternType) { + var sectionId = _section.getId(); + var numberOfSections = getNumberOfSections(); + var validSubprogram = _patternType != SUB_CYCLE; + + var masterPosition = new Array(); + masterPosition[0] = getFramePosition(_section.getInitialPosition()); + masterPosition[1] = getFramePosition(_section.getFinalPosition()); + var tempBox = _section.getBoundingBox(); + var masterBox = new Array(); + masterBox[0] = getFramePosition(tempBox[0]); + masterBox[1] = getFramePosition(tempBox[1]); + + var rotation = getRotation(); + var translation = getTranslation(); + incrementalSubprogram = undefined; + + for (var i = 0; i < numberOfSections; ++i) { + var section = getSection(i); + if (section.getId() != sectionId) { + defineWorkPlane(section, false); + // check for valid pattern + if (_patternType == SUB_PATTERN) { + if (section.getPatternId() == _patternId) { + var patternPosition = new Array(); + patternPosition[0] = getFramePosition(section.getInitialPosition()); + patternPosition[1] = getFramePosition(section.getFinalPosition()); + tempBox = section.getBoundingBox(); + var patternBox = new Array(); + patternBox[0] = getFramePosition(tempBox[0]); + patternBox[1] = getFramePosition(tempBox[1]); + + if (areSpatialBoxesSame(masterPosition, patternPosition) && areSpatialBoxesSame(masterBox, patternBox)) { + incrementalSubprogram = incrementalSubprogram ? incrementalSubprogram : false; + } else if (!areSpatialBoxesTranslated(masterPosition, patternPosition) || !areSpatialBoxesTranslated(masterBox, patternBox)) { + validSubprogram = false; + break; + } else { + incrementalSubprogram = true; + } + } + + // check for valid cycle operation + } else if (_patternType == SUB_CYCLE) { + if ((section.getNumberOfCyclePoints() == _patternId) && (section.getNumberOfCycles() == 1)) { + var patternInitial = getFramePosition(section.getInitialPosition()); + var patternFinal = getFramePosition(section.getFinalPosition()); + if (!areSpatialVectorsDifferent(patternInitial, masterPosition[0]) && !areSpatialVectorsDifferent(patternFinal, masterPosition[1])) { + validSubprogram = true; + break; + } + } + } + } + } + setRotation(rotation); + setTranslation(translation); + return (validSubprogram); +} + +function setAxisMode(_format, _output, _prefix, _value, _incr) { + var i = _output.isEnabled(); + _output = _incr ? createIncrementalVariable({prefix: _prefix}, _format) : createVariable({prefix: _prefix}, _format); + _output.format(_value); + _output.format(_value); + i = i ? _output.enable() : _output.disable(); + return _output; +} + +function setIncrementalMode(xyz, abc) { + xOutput = setAxisMode(xyzFormat, xOutput, "X", xyz.x, true); + yOutput = setAxisMode(xyzFormat, yOutput, "Y", xyz.y, true); + zOutput = setAxisMode(xyzFormat, zOutput, "Z", xyz.z, true); + aOutput = setAxisMode(abcFormat, aOutput, "A", abc.x, true); + bOutput = setAxisMode(abcFormat, bOutput, "B", abc.y, true); + cOutput = setAxisMode(abcFormat, cOutput, "C", abc.z, true); + gAbsIncModal.reset(); + writeBlock(gAbsIncModal.format(91)); + incrementalMode = true; +} + +function setAbsoluteMode(xyz, abc) { + if (incrementalMode) { + xOutput = setAxisMode(xyzFormat, xOutput, "X", xyz.x, false); + yOutput = setAxisMode(xyzFormat, yOutput, "Y", xyz.y, false); + zOutput = setAxisMode(xyzFormat, zOutput, "Z", xyz.z, false); + aOutput = setAxisMode(abcFormat, aOutput, "A", abc.x, false); + bOutput = setAxisMode(abcFormat, bOutput, "B", abc.y, false); + cOutput = setAxisMode(abcFormat, cOutput, "C", abc.z, false); + gAbsIncModal.reset(); + writeBlock(gAbsIncModal.format(90)); + incrementalMode = false; + } +} + +function onSection() { + var forceToolAndRetract = optionalSection && !currentSection.isOptional(); + optionalSection = currentSection.isOptional(); + + var insertToolCall = isFirstSection() || + currentSection.getForceToolChange && currentSection.getForceToolChange() || + (tool.number != getPreviousSection().getTool().number); + + retracted = false; + + var zIsOutput = false; // true if the Z-position has been output, used for patterns + var newWorkOffset = isFirstSection() || + (getPreviousSection().workOffset != currentSection.workOffset); // work offset changes + var newWorkPlane = isFirstSection() || + !isSameDirection(getPreviousSection().getGlobalFinalToolAxis(), currentSection.getGlobalInitialToolAxis()) || + (currentSection.isOptimizedForMachine() && getPreviousSection().isOptimizedForMachine() && + Vector.diff(getPreviousSection().getFinalToolAxisABC(), currentSection.getInitialToolAxisABC()).length > 1e-4) || + (!machineConfiguration.isMultiAxisConfiguration() && currentSection.isMultiAxis()) || + (!getPreviousSection().isMultiAxis() && currentSection.isMultiAxis() || + getPreviousSection().isMultiAxis() && !currentSection.isMultiAxis()); // force newWorkPlane between indexing and simultaneous operations + + if (properties.safeStartAllOperations && !isFirstSection()) { // determine what needs to be included in safe start + if (!insertToolCall) { // tool call required + operationNeedsSafeToolCall = true; + forceSpindleSpeed = true; + } + if (!newWorkOffset) { // offset required + operationNeedsSafeWorkOffset = true; + } + if (!newWorkPlane) { // workplane required + operationNeedsSafeWorkPlane = true; + } + operationNeedsSafeStart = true; // operation will contain safe start components + } + + if ((insertToolCall && !properties.fastToolChange) || newWorkOffset || newWorkPlane || toolChecked) { + + // stop spindle before retract during tool change + if (insertToolCall && !isFirstSection() && !toolChecked && !properties.fastToolChange) { + onCommand(COMMAND_STOP_SPINDLE); + } + + // retract to safe plane + writeRetract(Z); + + if (forceResetWorkPlane && newWorkPlane) { + forceWorkPlane(); + setWorkPlane(new Vector(0, 0, 0)); // reset working plane + } + } + + if (hasParameter("operation-comment")) { + var comment = getParameter("operation-comment"); + if (comment && ((comment !== lastOperationComment) || !patternIsActive || insertToolCall)) { + writeln(""); + writeComment(comment); + lastOperationComment = comment; + } else if (!patternIsActive || insertToolCall) { + writeln(""); + } + } else { + writeln(""); + } + + if (operationNeedsSafeStart && !retracted) { // retract before safestart operations + skipBlock = true; + writeRetract(Z); + } + + if (properties.showNotes && hasParameter("notes")) { + var notes = getParameter("notes"); + if (notes) { + var lines = String(notes).split("\n"); + var r1 = new RegExp("^[\\s]+", "g"); + var r2 = new RegExp("[\\s]+$", "g"); + for (line in lines) { + var comment = lines[line].replace(r1, "").replace(r2, ""); + if (comment) { + writeComment(comment); + } + } + } + } + + if (insertToolCall || operationNeedsSafeStart) { + forceWorkPlane(); + + if (properties.fastToolChange && !isProbeOperation()) { + currentCoolantMode = COOLANT_OFF; + } else if (!operationNeedsSafeToolCall) { // no coolant off command if safe start operation + onCommand(COMMAND_COOLANT_OFF); + } + + if (!isFirstSection() && properties.optionalStop) { + onCommand(COMMAND_OPTIONAL_STOP); + } + + if ((tool.number > 200 && tool.number < 1000) || tool.number > 9999) { + warning(localize("Tool number out of range.")); + } + + skipBlock = operationNeedsSafeToolCall; + writeToolBlock( + "T" + toolFormat.format(tool.number), + mFormat.format(6) + ); + if (tool.comment) { + writeComment(tool.comment); + } + if (measureTool) { + writeToolMeasureBlock(tool); + } + var showToolZMin = false; + if (showToolZMin) { + if (is3D()) { + var numberOfSections = getNumberOfSections(); + var zRange = currentSection.getGlobalZRange(); + var number = tool.number; + for (var i = currentSection.getId() + 1; i < numberOfSections; ++i) { + var section = getSection(i); + if (section.getTool().number != number) { + break; + } + zRange.expandToRange(section.getGlobalZRange()); + } + writeComment(localize("ZMIN") + "=" + xyzFormat.format(zRange.getMinimum())); + } + } + } + + // activate those two coolant modes before the spindle is turned on + if ((tool.coolant == COOLANT_THROUGH_TOOL) || (tool.coolant == COOLANT_AIR_THROUGH_TOOL) || (tool.coolant == COOLANT_FLOOD_THROUGH_TOOL)) { + if (!isFirstSection() && !insertToolCall && (currentCoolantMode != tool.coolant)) { + onCommand(COMMAND_STOP_SPINDLE); + forceSpindleSpeed = true; + } + setCoolant(tool.coolant); + } else if ((currentCoolantMode == COOLANT_THROUGH_TOOL) || (currentCoolantMode == COOLANT_AIR_THROUGH_TOOL) || (currentCoolantMode == COOLANT_FLOOD_THROUGH_TOOL)) { + onCommand(COMMAND_STOP_SPINDLE); + setCoolant(COOLANT_OFF); + forceSpindleSpeed = true; + } + + if (toolChecked) { + forceSpindleSpeed = true; // spindle must be restarted if tool is checked without a tool change + toolChecked = false; // state of tool is not known at the beginning of a section since it could be broken for the previous section + } + + if (!isInspectionOperation(currentSection) && !isProbeOperation() && + (insertToolCall || + forceSpindleSpeed || + isFirstSection() || + (rpmFormat.areDifferent(spindleSpeed, sOutput.getCurrent())) || + (tool.clockwise != getPreviousSection().getTool().clockwise))) { + forceSpindleSpeed = false; + + if (spindleSpeed < 1) { + error(localize("Spindle speed out of range.")); + return; + } + if (spindleSpeed > 15000) { + warning(localize("Spindle speed exceeds maximum value.")); + } + writeBlock( + sOutput.format(spindleSpeed), mFormat.format(tool.clockwise ? 3 : 4) + ); + } + + if (properties.useParametricFeed && + hasParameter("operation-strategy") && + (getParameter("operation-strategy") != "drill") && // legacy + !(currentSection.hasAnyCycle && currentSection.hasAnyCycle())) { + if (!insertToolCall && + activeMovements && + (getCurrentSectionId() > 0) && + ((getPreviousSection().getPatternId() == currentSection.getPatternId()) && (currentSection.getPatternId() != 0))) { + // use the current feeds + } else { + initializeActiveFeeds(); + } + } else { + activeMovements = undefined; + } + + // wcs + if (insertToolCall || operationNeedsSafeWorkOffset) { // force work offset when changing tool + currentWorkOffset = undefined; + } + var workOffset = currentSection.workOffset; + if (workOffset == 0) { + warningOnce(localize("Work offset has not been specified. Using G54 as WCS."), WARNING_WORK_OFFSET); + workOffset = 1; + } + if (workOffset > 0) { + if (workOffset > 6) { + var code = workOffset - 6; + if (code > 99) { + error(localize("Work offset out of range.")); + return; + } + if (workOffset != currentWorkOffset) { + forceWorkPlane(); + writeBlock(gFormat.format(154), "P" + code); + currentWorkOffset = workOffset; + } + } else { + if (workOffset != currentWorkOffset) { + forceWorkPlane(); + writeBlock(gFormat.format(53 + workOffset)); // G54->G59 + currentWorkOffset = workOffset; + } + } + } + + if (newWorkPlane || (insertToolCall && !retracted)) { // go to home position for safety + if (!retracted) { + writeRetract(Z); + } + } + + forceXYZ(); + + // Unwind axis if previous section was Multi-Axis + if (!isFirstSection() && getPreviousSection().isMultiAxis() && hasC) { + writeBlock(gFormat.format(28), gAbsIncModal.format(91), "C" + abcFormat.format(0)); + writeBlock(gAbsIncModal.format(90)); + } + + if (newWorkOffset) { + forceWorkPlane(); + } + + var abc = defineWorkPlane(currentSection, true); + + // set coolant after we have positioned at Z + setCoolant(tool.coolant); + + forceAny(); + gMotionModal.reset(); + + if (properties.useG187) { + writeG187(); + } + + var initialPosition = getFramePosition(currentSection.getInitialPosition()); + if (!retracted && !insertToolCall) { + if (getCurrentPosition().z < initialPosition.z) { + writeBlock(gMotionModal.format(0), zOutput.format(initialPosition.z)); + zIsOutput = true; + } + } + + if (insertToolCall || retracted || operationNeedsSafeStart || + (!isFirstSection() && (currentSection.isMultiAxis() != getPreviousSection().isMultiAxis()))) { + var lengthOffset = tool.lengthOffset; + if ((lengthOffset > 200 && lengthOffset < 1000) || lengthOffset > 9999) { + error(localize("Length offset out of range.")); + return; + } + + gMotionModal.reset(); + writeBlock(gPlaneModal.format(17)); + + if (!machineConfiguration.isHeadConfiguration()) { + if ((currentSection.getOptimizedTCPMode() == 0) && useDwoForPositioning && currentSection.isMultiAxis()) { + var O = machineConfiguration.getOrientation(abc); + var initialPositionDWO = O.getTransposed().multiply(getGlobalPosition(currentSection.getInitialPosition())); + // writeComment("PREPOSITIONING START"); + writeBlock(gFormat.format(254)); + writeBlock(gAbsIncModal.format(90), gMotionModal.format(0), xOutput.format(initialPositionDWO.x), yOutput.format(initialPositionDWO.y)); + writeBlock(gFormat.format(255)); + // writeComment("PREPOSITIONING END"); + writeBlock( + gMotionModal.format(0), + conditional(!currentSection.isMultiAxis() || (currentSection.getOptimizedTCPMode() == 1), gFormat.format(43)), + conditional(currentSection.isMultiAxis() && (currentSection.getOptimizedTCPMode() == 0), gFormat.format(234)), + xOutput.format(initialPosition.x), yOutput.format(initialPosition.y), zOutput.format(initialPosition.z), + hFormat.format(lengthOffset) + ); + } else { + writeBlock(gAbsIncModal.format(90), gMotionModal.format(0), xOutput.format(initialPosition.x), yOutput.format(initialPosition.y)); + writeBlock( + gMotionModal.format(0), + conditional(!currentSection.isMultiAxis() || (currentSection.getOptimizedTCPMode() == 1), gFormat.format(43)), + conditional(currentSection.isMultiAxis() && (currentSection.getOptimizedTCPMode() == 0), gFormat.format(234)), + zOutput.format(initialPosition.z), + hFormat.format(lengthOffset) + ); + } + } else { + writeBlock( + gAbsIncModal.format(90), + gMotionModal.format(0), + conditional(!currentSection.isMultiAxis() || (currentSection.getOptimizedTCPMode() == 1), gFormat.format(43)), + conditional(currentSection.isMultiAxis() && (currentSection.getOptimizedTCPMode() == 0), gFormat.format(234)), + xOutput.format(initialPosition.x), + yOutput.format(initialPosition.y), + zOutput.format(initialPosition.z), + hFormat.format(lengthOffset) + ); + } + zIsOutput = true; + + gMotionModal.reset(); + } else { + var x = xOutput.format(initialPosition.x); + var y = yOutput.format(initialPosition.y); + if (!properties.useG0 && x && y) { + // axes are not synchronized + writeBlock(gAbsIncModal.format(90), gMotionModal.format(1), x, y, getFeed(highFeedrate)); + } else { + writeBlock(gAbsIncModal.format(90), gMotionModal.format(0), x, y); + } + } + + if (insertToolCall) { + if (properties.preloadTool) { + var nextTool = getNextTool(tool.number); + if (nextTool) { + writeBlock("T" + toolFormat.format(nextTool.number)); + } else { + // preload first tool + var section = getSection(0); + var firstToolNumber = section.getTool().number; + if (tool.number != firstToolNumber) { + writeBlock("T" + toolFormat.format(firstToolNumber)); + } + } + } + } + + if (isProbeOperation()) { + if (g68RotationMode != 0) { + error(localize("You cannot probe while G68 Rotation is in effect.")); + return; + } + angularProbingMode = getAngularProbingMode(); + writeBlock(gFormat.format(65), "P" + 9832); // spin the probe on + } + if (isInspectionOperation(currentSection) && (typeof inspectionProcessSectionStart == "function")) { + inspectionProcessSectionStart(); + } + // define subprogram + subprogramDefine(initialPosition, abc, retracted, zIsOutput); +} + +function onDwell(seconds) { + if (seconds > 99999.999) { + warning(localize("Dwelling time is out of range.")); + } + seconds = clamp(0.001, seconds, 99999.999); + writeBlock(gFeedModeModal.format(94), gFormat.format(4), "P" + milliFormat.format(seconds * 1000)); +} + +function onSpindleSpeed(spindleSpeed) { + writeBlock(sOutput.format(spindleSpeed)); +} + +function onCycle() { + writeBlock(gPlaneModal.format(17)); +} + +function getCommonCycle(x, y, z, r, c) { + forceXYZ(); // force xyz on first drill hole of any cycle + if (incrementalMode) { + zOutput.format(c); + return [xOutput.format(x), yOutput.format(y), + "Z" + xyzFormat.format(z - r), + "R" + xyzFormat.format(r - c)]; + } else { + return [xOutput.format(x), yOutput.format(y), + zOutput.format(z), + "R" + xyzFormat.format(r)]; + } +} + +function setCyclePosition(_position) { + switch (gPlaneModal.getCurrent()) { + case 17: // XY + zOutput.format(_position); + break; + case 18: // ZX + yOutput.format(_position); + break; + case 19: // YZ + xOutput.format(_position); + break; + } +} + +/** Convert approach to sign. */ +function approach(value) { + validate((value == "positive") || (value == "negative"), "Invalid approach."); + return (value == "positive") ? 1 : -1; +} + +/** + Determine if angular probing is supported. +*/ +function getAngularProbingMode() { + if (machineConfiguration.isMultiAxisConfiguration()) { + if (machineConfiguration.isMachineCoordinate(2)) { + return (ANGLE_PROBE_USE_CAXIS); + } else { + return (ANGLE_PROBE_NOT_SUPPORTED); + } + } else { + return (ANGLE_PROBE_USE_ROTATION); + } +} + +/** + Output rotation offset based on angular probing cycle. +*/ +function setProbingAngle() { + if ((g68RotationMode == 1) || (g68RotationMode == 2)) { // Rotate coordinate system for Angle Probing + if (angularProbingMode == ANGLE_PROBE_USE_ROTATION) { + gRotationModal.reset(); + gAbsIncModal.reset(); + var xCode = (g68RotationMode == 1) ? "X0" : "X[#185]"; + var yCode = (g68RotationMode == 1) ? "Y0" : "Y[#186]"; + writeBlock(gRotationModal.format(68), gAbsIncModal.format(90), xCode, yCode, "R[#189]"); + g68RotationMode = 3; + } else if (angularProbingMode == ANGLE_PROBE_USE_CAXIS) { + var workOffset = probeOutputWorkOffset ? probeOutputWorkOffset : currentWorkOffset; + if (workOffset > 6) { + error(localize("Angle Probing only supports work offsets 1-6.")); + return; + } + var param = 5200 + workOffset * 20 + 5; + writeBlock("#" + param + "=" + "#189"); + g68RotationMode = 0; + } else { + error(localize("Angular Probing is not supported for this machine configuration.")); + return; + } + } +} + +function protectedProbeMove(_cycle, x, y, z) { + var _x = xOutput.format(x); + var _y = yOutput.format(y); + var _z = zOutput.format(z); + if (_z && z >= getCurrentPosition().z) { + writeBlock(gFormat.format(65), "P" + 9810, _z, getFeed(cycle.feedrate)); // protected positioning move + } + if (_x || _y) { + writeBlock(gFormat.format(65), "P" + 9810, _x, _y, getFeed(highFeedrate)); // protected positioning move + } + if (_z && z < getCurrentPosition().z) { + writeBlock(gFormat.format(65), "P" + 9810, _z, getFeed(cycle.feedrate)); // protected positioning move + } +} + +function onCyclePoint(x, y, z) { + if (isInspectionOperation(currentSection) && (typeof inspectionCycleInspect == "function")) { + inspectionCycleInspect(cycle, x, y, z); + return; + } + if (!isSameDirection(getRotation().forward, new Vector(0, 0, 1))) { + expandCyclePoint(x, y, z); + return; + } + var probeWorkOffsetCode; + if (isProbeOperation()) { + if (!isSameDirection(currentSection.workPlane.forward, new Vector(0, 0, 1)) && (!cycle.probeMode || (cycle.probeMode == 0)) && properties.useDWO) { + error(localize("Your machine does not support the selected probing operation with DWO enabled.")); + return; + } + protectedProbeMove(cycle, x, y, z); + + var workOffset = probeOutputWorkOffset ? probeOutputWorkOffset : currentWorkOffset; + if (workOffset > 99) { + error(localize("Work offset is out of range.")); + return; + } else if (workOffset > 6) { + probeWorkOffsetCode = "154." + probe154Format.format(workOffset - 6); + } else { + probeWorkOffsetCode = workOffset + "."; // G54->G59 + } + } + + var forceCycle = false; + switch (cycleType) { + case "tapping-with-chip-breaking": + case "left-tapping-with-chip-breaking": + case "right-tapping-with-chip-breaking": + forceCycle = true; + if (!isFirstCyclePoint()) { + writeBlock(gCycleModal.format(80)); + gMotionModal.reset(); + } + } + if (forceCycle || isFirstCyclePoint() || isProbeOperation()) { + if (!isProbeOperation()) { + // return to initial Z which is clearance plane and set absolute mode + repositionToCycleClearance(cycle, x, y, z); + } + + var F = cycle.feedrate; + var P = !cycle.dwell ? 0 : clamp(1, cycle.dwell * 1000, 99999999); // in milliseconds + + switch (cycleType) { + case "drilling": + writeBlock( + gRetractModal.format(98), gCycleModal.format(81), + getCommonCycle(x, y, z, cycle.retract, cycle.clearance), + feedOutput.format(F) + ); + break; + case "counter-boring": + if (P > 0) { + writeBlock( + gRetractModal.format(98), gCycleModal.format(82), + getCommonCycle(x, y, z, cycle.retract, cycle.clearance), + "P" + milliFormat.format(P), // not optional + feedOutput.format(F) + ); + } else { + writeBlock( + gRetractModal.format(98), gCycleModal.format(81), + getCommonCycle(x, y, z, cycle.retract, cycle.clearance), + feedOutput.format(F) + ); + } + break; + case "chip-breaking": + if ((cycle.accumulatedDepth < cycle.depth) && (cycle.incrementalDepthReduction > 0)) { + expandCyclePoint(x, y, z); + } else if (cycle.accumulatedDepth < cycle.depth) { + writeBlock( + gRetractModal.format(98), gCycleModal.format(73), + getCommonCycle(x, y, z, cycle.retract, cycle.clearance), + ("Q" + xyzFormat.format(cycle.incrementalDepth)), + ("K" + xyzFormat.format(cycle.accumulatedDepth)), + conditional(P > 0, "P" + milliFormat.format(P)), // optional + feedOutput.format(F) + ); + } else { + writeBlock( + gRetractModal.format(98), gCycleModal.format(73), + getCommonCycle(x, y, z, cycle.retract, cycle.clearance), + (((cycle.incrementalDepthReduction > 0) ? "I" : "Q") + xyzFormat.format(cycle.incrementalDepth)), + conditional(cycle.incrementalDepthReduction > 0, "J" + xyzFormat.format(cycle.incrementalDepthReduction)), + conditional(cycle.incrementalDepthReduction > 0, "K" + xyzFormat.format(cycle.minimumIncrementalDepth)), + conditional(P > 0, "P" + milliFormat.format(P)), // optional + feedOutput.format(F) + ); + } + break; + case "deep-drilling": + writeBlock( + gRetractModal.format(98), gCycleModal.format(83), + getCommonCycle(x, y, z, cycle.retract, cycle.clearance), + (((cycle.incrementalDepthReduction > 0) ? "I" : "Q") + xyzFormat.format(cycle.incrementalDepth)), + conditional(cycle.incrementalDepthReduction > 0, "J" + xyzFormat.format(cycle.incrementalDepthReduction)), + conditional(cycle.incrementalDepthReduction > 0, "K" + xyzFormat.format(cycle.minimumIncrementalDepth)), + conditional(P > 0, "P" + milliFormat.format(P)), // optional + feedOutput.format(F) + ); + break; + case "tapping": + var tappingFPM = tool.getThreadPitch() * rpmFormat.getResultingValue(spindleSpeed); + F = (properties.useG95forTapping ? tool.getThreadPitch() : tappingFPM); + if (properties.useG95forTapping) { + writeBlock(gFeedModeModal.format(95)); + } + writeBlock( + gRetractModal.format(98), gCycleModal.format((tool.type == TOOL_TAP_LEFT_HAND) ? 74 : 84), + getCommonCycle(x, y, z, cycle.retract, cycle.clearance), + pitchOutput.format(F) + ); + forceFeed(); + break; + case "left-tapping": + var tappingFPM = tool.getThreadPitch() * rpmFormat.getResultingValue(spindleSpeed); + F = (properties.useG95forTapping ? tool.getThreadPitch() : tappingFPM); + if (properties.useG95forTapping) { + writeBlock(gFeedModeModal.format(95)); + } + writeBlock( + gRetractModal.format(98), gCycleModal.format(74), + getCommonCycle(x, y, z, cycle.retract, cycle.clearance), + pitchOutput.format(F) + ); + forceFeed(); + break; + case "right-tapping": + var tappingFPM = tool.getThreadPitch() * rpmFormat.getResultingValue(spindleSpeed); + F = (properties.useG95forTapping ? tool.getThreadPitch() : tappingFPM); + if (properties.useG95forTapping) { + writeBlock(gFeedModeModal.format(95)); + } + writeBlock( + gRetractModal.format(98), gCycleModal.format(84), + getCommonCycle(x, y, z, cycle.retract, cycle.clearance), + pitchOutput.format(F) + ); + forceFeed(); + break; + case "tapping-with-chip-breaking": + case "left-tapping-with-chip-breaking": + case "right-tapping-with-chip-breaking": + if (cycle.accumulatedDepth < cycle.depth) { + error(localize("Accumulated pecking depth is not supported for tapping cycles with chip breaking.")); + return; + } else { + var tappingFPM = tool.getThreadPitch() * rpmFormat.getResultingValue(spindleSpeed); + F = (properties.useG95forTapping ? tool.getThreadPitch() : tappingFPM); + if (properties.useG95forTapping) { + writeBlock(gFeedModeModal.format(95)); + } + // Parameter 57 bit 6, REPT RIG TAP, is set to 1 (On) + // On Mill software versions12.09 and above, REPT RIG TAP has been moved from the Parameters to Setting 133 + var u = cycle.stock; + var step = cycle.incrementalDepth; + var first = true; + while (u > cycle.bottom) { + if (step < cycle.minimumIncrementalDepth) { + step = cycle.minimumIncrementalDepth; + } + u -= step; + step -= cycle.incrementalDepthReduction; + gCycleModal.reset(); // required + if ((u - 0.001) <= cycle.bottom) { + u = cycle.bottom; + } + if (first) { + first = false; + writeBlock( + gRetractModal.format(99), gCycleModal.format((tool.type == TOOL_TAP_LEFT_HAND ? 74 : 84)), + getCommonCycle((gPlaneModal.getCurrent() == 19) ? u : x, (gPlaneModal.getCurrent() == 18) ? u : y, (gPlaneModal.getCurrent() == 17) ? u : z, cycle.retract, cycle.clearance), + pitchOutput.format(F) + ); + } else { + var position; + var depth; + switch (gPlaneModal.getCurrent()) { + case 17: + xOutput.reset(); + position = xOutput.format(x); + depth = "Z" + xyzFormat.format(u); + break; + case 18: + zOutput.reset(); + position = zOutput.format(z); + depth = "Y" + xyzFormat.format(u); + break; + case 19: + yOutput.reset(); + position = yOutput.format(y); + depth = "X" + xyzFormat.format(u); + break; + } + writeBlock(conditional(u <= cycle.bottom, gRetractModal.format(98)), position, depth); + } + } + } + forceFeed(); + break; + case "fine-boring": + writeBlock( + gRetractModal.format(98), gCycleModal.format(76), + getCommonCycle(x, y, z, cycle.retract, cycle.clearance), + "P" + milliFormat.format(P), // not optional + "Q" + xyzFormat.format(cycle.shift), + feedOutput.format(F) + ); + forceSpindleSpeed = true; + break; + case "back-boring": + if (P > 0) { + expandCyclePoint(x, y, z); + } else { + var dx = (gPlaneModal.getCurrent() == 19) ? cycle.backBoreDistance : 0; + var dy = (gPlaneModal.getCurrent() == 18) ? cycle.backBoreDistance : 0; + var dz = (gPlaneModal.getCurrent() == 17) ? cycle.backBoreDistance : 0; + writeBlock( + gRetractModal.format(98), gCycleModal.format(77), + getCommonCycle(x - dx, y - dy, z - dz, cycle.bottom, cycle.clearance), + "Q" + xyzFormat.format(cycle.shift), + feedOutput.format(F) + ); + forceSpindleSpeed = true; + } + break; + case "reaming": + writeBlock( + gRetractModal.format(98), gCycleModal.format(85), + getCommonCycle(x, y, z, cycle.retract, cycle.clearance), + feedOutput.format(F) + ); + break; + case "stop-boring": + if (P > 0) { + expandCyclePoint(x, y, z); + } else { + writeBlock( + gRetractModal.format(98), gCycleModal.format(86), + getCommonCycle(x, y, z, cycle.retract, cycle.clearance), + feedOutput.format(F) + ); + forceSpindleSpeed = true; + } + break; + case "manual-boring": + writeBlock( + gRetractModal.format(98), gCycleModal.format(88), + getCommonCycle(x, y, z, cycle.retract, cycle.clearance), + "P" + milliFormat.format(P), // not optional + feedOutput.format(F) + ); + break; + case "boring": + writeBlock( + gRetractModal.format(98), gCycleModal.format(89), + getCommonCycle(x, y, z, cycle.retract, cycle.clearance), + "P" + milliFormat.format(P), // not optional + feedOutput.format(F) + ); + break; + + case "probing-x": + protectedProbeMove(cycle, x, y, z - cycle.depth); + writeBlock( + gFormat.format(65), "P" + 9811, + "X" + xyzFormat.format(x + approach(cycle.approach1) * (cycle.probeClearance + tool.diameter / 2)), + "Q" + xyzFormat.format(cycle.probeOvertravel), + getProbingArguments(cycle, probeWorkOffsetCode) + ); + break; + case "probing-y": + protectedProbeMove(cycle, x, y, z - cycle.depth); + writeBlock( + gFormat.format(65), "P" + 9811, + "Y" + xyzFormat.format(y + approach(cycle.approach1) * (cycle.probeClearance + tool.diameter / 2)), + "Q" + xyzFormat.format(cycle.probeOvertravel), + getProbingArguments(cycle, probeWorkOffsetCode) + ); + break; + case "probing-z": + protectedProbeMove(cycle, x, y, Math.min(z - cycle.depth + cycle.probeClearance, cycle.retract)); + writeBlock( + gFormat.format(65), "P" + 9811, + "Z" + xyzFormat.format(z - cycle.depth), + "Q" + xyzFormat.format(cycle.probeOvertravel), + getProbingArguments(cycle, probeWorkOffsetCode) + ); + break; + case "probing-x-wall": + protectedProbeMove(cycle, x, y, z); + writeBlock( + gFormat.format(65), "P" + 9812, + "X" + xyzFormat.format(cycle.width1), + zOutput.format(z - cycle.depth), + "Q" + xyzFormat.format(cycle.probeOvertravel), + "R" + xyzFormat.format(cycle.probeClearance), + getProbingArguments(cycle, probeWorkOffsetCode) + ); + break; + case "probing-y-wall": + protectedProbeMove(cycle, x, y, z); + writeBlock( + gFormat.format(65), "P" + 9812, + "Y" + xyzFormat.format(cycle.width1), + zOutput.format(z - cycle.depth), + "Q" + xyzFormat.format(cycle.probeOvertravel), + "R" + xyzFormat.format(cycle.probeClearance), + getProbingArguments(cycle, probeWorkOffsetCode) + ); + break; + case "probing-x-channel": + protectedProbeMove(cycle, x, y, z - cycle.depth); + writeBlock( + gFormat.format(65), "P" + 9812, + "X" + xyzFormat.format(cycle.width1), + "Q" + xyzFormat.format(cycle.probeOvertravel), + // not required "R" + xyzFormat.format(cycle.probeClearance), + getProbingArguments(cycle, probeWorkOffsetCode) + ); + break; + case "probing-x-channel-with-island": + protectedProbeMove(cycle, x, y, z); + writeBlock( + gFormat.format(65), "P" + 9812, + "X" + xyzFormat.format(cycle.width1), + zOutput.format(z - cycle.depth), + "Q" + xyzFormat.format(cycle.probeOvertravel), + "R" + xyzFormat.format(-cycle.probeClearance), + getProbingArguments(cycle, probeWorkOffsetCode) + ); + break; + case "probing-y-channel": + protectedProbeMove(cycle, x, y, z - cycle.depth); + writeBlock( + gFormat.format(65), "P" + 9812, + "Y" + xyzFormat.format(cycle.width1), + "Q" + xyzFormat.format(cycle.probeOvertravel), + // not required "R" + xyzFormat.format(cycle.probeClearance), + getProbingArguments(cycle, probeWorkOffsetCode) + ); + break; + case "probing-y-channel-with-island": + protectedProbeMove(cycle, x, y, z); + writeBlock( + gFormat.format(65), "P" + 9812, + "Y" + xyzFormat.format(cycle.width1), + zOutput.format(z - cycle.depth), + "Q" + xyzFormat.format(cycle.probeOvertravel), + "R" + xyzFormat.format(-cycle.probeClearance), + getProbingArguments(cycle, probeWorkOffsetCode) + ); + break; + case "probing-xy-circular-boss": + protectedProbeMove(cycle, x, y, z); + writeBlock( + gFormat.format(65), "P" + 9814, + "D" + xyzFormat.format(cycle.width1), + "Z" + xyzFormat.format(z - cycle.depth), + "Q" + xyzFormat.format(cycle.probeOvertravel), + "R" + xyzFormat.format(cycle.probeClearance), + getProbingArguments(cycle, probeWorkOffsetCode) + ); + break; + case "probing-xy-circular-hole": + protectedProbeMove(cycle, x, y, z - cycle.depth); + writeBlock( + gFormat.format(65), "P" + 9814, + "D" + xyzFormat.format(cycle.width1), + "Q" + xyzFormat.format(cycle.probeOvertravel), + // not required "R" + xyzFormat.format(cycle.probeClearance), + getProbingArguments(cycle, probeWorkOffsetCode) + ); + break; + case "probing-xy-circular-hole-with-island": + protectedProbeMove(cycle, x, y, z); + writeBlock( + gFormat.format(65), "P" + 9814, + "Z" + xyzFormat.format(z - cycle.depth), + "D" + xyzFormat.format(cycle.width1), + "Q" + xyzFormat.format(cycle.probeOvertravel), + "R" + xyzFormat.format(-cycle.probeClearance), + getProbingArguments(cycle, probeWorkOffsetCode) + ); + break; + case "probing-xy-rectangular-hole": + protectedProbeMove(cycle, x, y, z - cycle.depth); + writeBlock( + gFormat.format(65), "P" + 9812, + "X" + xyzFormat.format(cycle.width1), + "Q" + xyzFormat.format(cycle.probeOvertravel), + // not required "R" + xyzFormat.format(-cycle.probeClearance), + getProbingArguments(cycle, probeWorkOffsetCode) + ); + writeBlock( + gFormat.format(65), "P" + 9812, + "Y" + xyzFormat.format(cycle.width2), + "Q" + xyzFormat.format(cycle.probeOvertravel), + // not required "R" + xyzFormat.format(-cycle.probeClearance), + getProbingArguments(cycle, probeWorkOffsetCode) + ); + break; + case "probing-xy-rectangular-boss": + protectedProbeMove(cycle, x, y, z); + writeBlock( + gFormat.format(65), "P" + 9812, + "Z" + xyzFormat.format(z - cycle.depth), + "X" + xyzFormat.format(cycle.width1), + "R" + xyzFormat.format(cycle.probeClearance), + "Q" + xyzFormat.format(cycle.probeOvertravel), + getProbingArguments(cycle, probeWorkOffsetCode) + ); + writeBlock( + gFormat.format(65), "P" + 9812, + "Z" + xyzFormat.format(z - cycle.depth), + "Y" + xyzFormat.format(cycle.width2), + "R" + xyzFormat.format(cycle.probeClearance), + "Q" + xyzFormat.format(cycle.probeOvertravel), + getProbingArguments(cycle, probeWorkOffsetCode) + ); + break; + case "probing-xy-rectangular-hole-with-island": + protectedProbeMove(cycle, x, y, z); + writeBlock( + gFormat.format(65), "P" + 9812, + "Z" + xyzFormat.format(z - cycle.depth), + "X" + xyzFormat.format(cycle.width1), + "Q" + xyzFormat.format(cycle.probeOvertravel), + "R" + xyzFormat.format(-cycle.probeClearance), + getProbingArguments(cycle, probeWorkOffsetCode) + ); + writeBlock( + gFormat.format(65), "P" + 9812, + "Z" + xyzFormat.format(z - cycle.depth), + "Y" + xyzFormat.format(cycle.width2), + "Q" + xyzFormat.format(cycle.probeOvertravel), + "R" + xyzFormat.format(-cycle.probeClearance), + getProbingArguments(cycle, probeWorkOffsetCode) + ); + break; + + case "probing-xy-inner-corner": + var cornerX = x + approach(cycle.approach1) * (cycle.probeClearance + tool.diameter / 2); + var cornerY = y + approach(cycle.approach2) * (cycle.probeClearance + tool.diameter / 2); + var cornerI = 0; + var cornerJ = 0; + if (cycle.probeSpacing && (cycle.probeSpacing != 0)) { + cornerI = cycle.probeSpacing; + cornerJ = cycle.probeSpacing; + } + if ((cornerI != 0) && (cornerJ != 0)) { + g68RotationMode = 2; + } + protectedProbeMove(cycle, x, y, z - cycle.depth); + writeBlock( + gFormat.format(65), "P" + 9815, xOutput.format(cornerX), yOutput.format(cornerY), + conditional(cornerI != 0, "I" + xyzFormat.format(cornerI)), + conditional(cornerJ != 0, "J" + xyzFormat.format(cornerJ)), + "Q" + xyzFormat.format(cycle.probeOvertravel), + conditional((g68RotationMode == 0) || (angularProbingMode == ANGLE_PROBE_USE_CAXIS), getProbingArguments(cycle, probeWorkOffsetCode)) + ); + break; + case "probing-xy-outer-corner": + var cornerX = x + approach(cycle.approach1) * (cycle.probeClearance + tool.diameter / 2); + var cornerY = y + approach(cycle.approach2) * (cycle.probeClearance + tool.diameter / 2); + var cornerI = 0; + var cornerJ = 0; + if (cycle.probeSpacing && (cycle.probeSpacing != 0)) { + cornerI = cycle.probeSpacing; + cornerJ = cycle.probeSpacing; + } + if ((cornerI != 0) && (cornerJ != 0)) { + g68RotationMode = 2; + } + protectedProbeMove(cycle, x, y, z - cycle.depth); + writeBlock( + gFormat.format(65), "P" + 9816, xOutput.format(cornerX), yOutput.format(cornerY), + conditional(cornerI != 0, "I" + xyzFormat.format(cornerI)), + conditional(cornerJ != 0, "J" + xyzFormat.format(cornerJ)), + "Q" + xyzFormat.format(cycle.probeOvertravel), + conditional((g68RotationMode == 0) || (angularProbingMode == ANGLE_PROBE_USE_CAXIS), getProbingArguments(cycle, probeWorkOffsetCode)) + ); + break; + case "probing-x-plane-angle": + protectedProbeMove(cycle, x, y, z - cycle.depth); + writeBlock( + gFormat.format(65), "P" + 9843, + "X" + xyzFormat.format(x + approach(cycle.approach1) * (cycle.probeClearance + tool.diameter / 2)), + "D" + xyzFormat.format(cycle.probeSpacing), + "Q" + xyzFormat.format(cycle.probeOvertravel), + getProbingArguments(cycle, false) + ); + g68RotationMode = 1; + break; + case "probing-y-plane-angle": + protectedProbeMove(cycle, x, y, z - cycle.depth); + writeBlock( + gFormat.format(65), "P" + 9843, + "Y" + xyzFormat.format(y + approach(cycle.approach1) * (cycle.probeClearance + tool.diameter / 2)), + "D" + xyzFormat.format(cycle.probeSpacing), + "Q" + xyzFormat.format(cycle.probeOvertravel), + getProbingArguments(cycle, false) + ); + g68RotationMode = 1; + break; + + default: + expandCyclePoint(x, y, z); + } + + // place cycle operation in subprogram + if (cycleSubprogramIsActive) { + if (forceCycle || cycleExpanded || isProbeOperation()) { + cycleSubprogramIsActive = false; + } else { + // call subprogram + writeBlock(mFormat.format(97), "P" + nFormat.format(currentSubprogram)); + subprogramStart(new Vector(x, y, z), new Vector(0, 0, 0), false); + } + } + if (incrementalMode) { // set current position to clearance height + setCyclePosition(cycle.clearance); + } + + // 2nd through nth cycle point + } else { + if (cycleExpanded) { + expandCyclePoint(x, y, z); + } else { + var _x; + var _y; + var _z; + if (!xyzFormat.areDifferent(x, xOutput.getCurrent()) && + !xyzFormat.areDifferent(y, yOutput.getCurrent()) && + !xyzFormat.areDifferent(z, zOutput.getCurrent())) { + switch (gPlaneModal.getCurrent()) { + case 17: // XY + xOutput.reset(); // at least one axis is required + break; + case 18: // ZX + zOutput.reset(); // at least one axis is required + break; + case 19: // YZ + yOutput.reset(); // at least one axis is required + break; + } + } + if (incrementalMode) { // set current position to retract height + setCyclePosition(cycle.retract); + } + writeBlock(xOutput.format(x), yOutput.format(y), zOutput.format(z)); + if (incrementalMode) { // set current position to clearance height + setCyclePosition(cycle.clearance); + } + } + } +} + +function getProbingArguments(cycle, probeWorkOffsetCode) { + var probeWCS = hasParameter("operation-strategy") && (getParameter("operation-strategy") == "probe"); + return [ + (cycle.angleAskewAction == "stop-message" ? "B" + xyzFormat.format(cycle.toleranceAngle ? cycle.toleranceAngle : 0) : undefined), + ((cycle.updateToolWear && cycle.toolWearErrorCorrection < 100) ? "F" + xyzFormat.format(cycle.toolWearErrorCorrection ? cycle.toolWearErrorCorrection / 100 : 100) : undefined), + (cycle.wrongSizeAction == "stop-message" ? "H" + xyzFormat.format(cycle.toleranceSize ? cycle.toleranceSize : 0) : undefined), + (cycle.outOfPositionAction == "stop-message" ? "M" + xyzFormat.format(cycle.tolerancePosition ? cycle.tolerancePosition : 0) : undefined), + ((cycle.updateToolWear && cycleType == "probing-z") ? "T" + xyzFormat.format(cycle.toolLengthOffset) : undefined), + ((cycle.updateToolWear && cycleType !== "probing-z") ? "T" + xyzFormat.format(cycle.toolDiameterOffset) : undefined), + (cycle.updateToolWear ? "V" + xyzFormat.format(cycle.toolWearUpdateThreshold ? cycle.toolWearUpdateThreshold : 0) : undefined), + (cycle.printResults ? "W" + xyzFormat.format(1 + cycle.incrementComponent) : undefined), // 1 for advance feature, 2 for reset feature count and advance component number. first reported result in a program should use W2. + conditional(probeWorkOffsetCode && probeWCS, "S" + probeWorkOffsetCode) + ]; +} + +function onCycleEnd() { + if (isProbeOperation()) { + zOutput.reset(); + gMotionModal.reset(); + writeBlock(gFormat.format(65), "P" + 9810, zOutput.format(cycle.retract)); // protected retract move + } else { + if (cycleSubprogramIsActive) { + subprogramEnd(); + cycleSubprogramIsActive = false; + } + if (!cycleExpanded) { + writeBlock(gCycleModal.format(80), conditional(properties.useG95forTapping, gFeedModeModal.format(94))); + gMotionModal.reset(); + } + } +} + +var pendingRadiusCompensation = -1; + +function onRadiusCompensation() { + pendingRadiusCompensation = radiusCompensation; +} + +function onRapid(_x, _y, _z) { + var x = xOutput.format(_x); + var y = yOutput.format(_y); + var z = zOutput.format(_z); + if (x || y || z) { + if (pendingRadiusCompensation >= 0) { + error(localize("Radius compensation mode cannot be changed at rapid traversal.")); + return; + } + if (!properties.useG0 && (((x ? 1 : 0) + (y ? 1 : 0) + (z ? 1 : 0)) > 1)) { + // axes are not synchronized + writeBlock(gMotionModal.format(1), x, y, z, getFeed(highFeedrate)); + } else { + writeBlock(gMotionModal.format(0), x, y, z); + forceFeed(); + } + } +} + +function onLinear(_x, _y, _z, feed) { + if (pendingRadiusCompensation >= 0) { + // ensure that we end at desired position when compensation is turned off + xOutput.reset(); + yOutput.reset(); + } + var x = xOutput.format(_x); + var y = yOutput.format(_y); + var z = zOutput.format(_z); + var f = getFeed(feed); + if (x || y || z) { + if (pendingRadiusCompensation >= 0) { + pendingRadiusCompensation = -1; + var d = tool.diameterOffset; + if ((d > 200 && d < 1000) || d > 9999) { + warning(localize("Diameter offset out of range.")); + } + writeBlock(gPlaneModal.format(17)); + switch (radiusCompensation) { + case RADIUS_COMPENSATION_LEFT: + dOutput.reset(); + writeBlock(gMotionModal.format(1), gFormat.format(41), x, y, z, dOutput.format(d), f); + break; + case RADIUS_COMPENSATION_RIGHT: + dOutput.reset(); + writeBlock(gMotionModal.format(1), gFormat.format(42), x, y, z, dOutput.format(d), f); + break; + default: + writeBlock(gMotionModal.format(1), gFormat.format(40), x, y, z, f); + } + } else { + writeBlock(gMotionModal.format(1), x, y, z, f); + } + } else if (f) { + if (getNextRecord().isMotion()) { // try not to output feed without motion + forceFeed(); // force feed on next line + } else { + writeBlock(gMotionModal.format(1), f); + } + } +} + +function onRapid5D(_x, _y, _z, _a, _b, _c) { + if (!currentSection.isOptimizedForMachine()) { + error(localize("This post configuration has not been customized for 5-axis simultaneous toolpath.")); + return; + } + if (pendingRadiusCompensation >= 0) { + error(localize("Radius compensation mode cannot be changed at rapid traversal.")); + return; + } + var x = xOutput.format(_x); + var y = yOutput.format(_y); + var z = zOutput.format(_z); + var a = aOutput.format(_a); + var b = bOutput.format(_b); + var c = cOutput.format(_c); + if (true) { // required for multi-axis + // axes are not synchronized + writeBlock(gMotionModal.format(1), x, y, z, a, b, c, getFeed(highFeedrate)); + } else { + writeBlock(gMotionModal.format(0), x, y, z, a, b, c); + forceFeed(); + } +} + +function onLinear5D(_x, _y, _z, _a, _b, _c, feed) { + if (!currentSection.isOptimizedForMachine()) { + error(localize("This post configuration has not been customized for 5-axis simultaneous toolpath.")); + return; + } + if (pendingRadiusCompensation >= 0) { + error(localize("Radius compensation cannot be activated/deactivated for 5-axis move.")); + return; + } + + var x = xOutput.format(_x); + var y = yOutput.format(_y); + var z = zOutput.format(_z); + var a = aOutput.format(_a); + var b = bOutput.format(_b); + var c = cOutput.format(_c); + + // get feedrate number + var f = {frn:0, fmode:0}; + if ((a || b || c) && !properties.useTCPC) { + f = getMultiaxisFeed(_x, _y, _z, _a, _b, _c, feed); + if (properties.useDPMFeeds) { + f.frn = feedOutput.format(f.frn); + } else { + f.frn = inverseTimeOutput.format(f.frn); + } + } else { + f.frn = feedOutput.format(feed); + f.fmode = 94; + } + + if (x || y || z || a || b || c) { + writeBlock(gFeedModeModal.format(f.fmode), gMotionModal.format(1), x, y, z, a, b, c, f.frn); + } else if (f.frn) { + if (getNextRecord().isMotion()) { // try not to output feed without motion + feedOutput.reset(); // force feed on next line + } else { + writeBlock(gFeedModeModal.format(f.fmode), gMotionModal.format(1), f.frn); + } + } +} + +// Start of multi-axis feedrate logic +/***** Be sure to add 'useInverseTime' to post properties if necessary. *****/ +/***** 'inverseTimeOutput' should be defined if Inverse Time feedrates are supported. *****/ +/***** 'previousABC' can be added throughout to maintain previous rotary positions. Required for Mill/Turn machines. *****/ +/***** 'headOffset' should be defined when a head rotary axis is defined. *****/ +/***** The feedrate mode must be included in motion block output (linear, circular, etc.) for Inverse Time feedrate support. *****/ +var dpmBPW = 0.1; // ratio of rotary accuracy to linear accuracy for DPM calculations +var inverseTimeUnits = 1.0; // 1.0 = minutes, 60.0 = seconds +var maxInverseTime = 9999; // maximum value to output for Inverse Time feeds +var maxDPM = 9999.99; // maximum value to output for DPM feeds +var previousDPMFeed = 0; // previously output DPM feed +var dpmFeedToler = 0.5; // tolerance to determine when the DPM feed has changed +// var previousABC = new Vector(0, 0, 0); // previous ABC position if maintained in post, don't define if not used +var forceOptimized = undefined; // used to override optimized-for-angles points (XZC-mode) + +/** Calculate the multi-axis feedrate number. */ +function getMultiaxisFeed(_x, _y, _z, _a, _b, _c, feed) { + var f = {frn:0, fmode:0}; + if (feed <= 0) { + error(localize("Feedrate is less than or equal to 0.")); + return f; + } + + var length = getMoveLength(_x, _y, _z, _a, _b, _c); + + if (!properties.useDPMFeeds) { // inverse time + f.frn = getInverseTime(length.tool, feed); + f.fmode = 93; + feedOutput.reset(); + } else { // degrees per minute + f.frn = getFeedDPM(length, feed); + f.fmode = 94; + } + return f; +} + +/** Returns point optimization mode. */ +function getOptimizedMode() { + if (forceOptimized != undefined) { + return forceOptimized; + } + // return (currentSection.getOptimizedTCPMode() != 0); // TAG:doesn't return correct value + return true; // always return false for non-TCP based heads +} + +/** Calculate the DPM feedrate number. */ +function getFeedDPM(_moveLength, _feed) { + if ((_feed == 0) || (_moveLength.tool < 0.0001) || (toDeg(_moveLength.abcLength) < 0.0005)) { + previousDPMFeed = 0; + return _feed; + } + var moveTime = _moveLength.tool / _feed; + if (moveTime == 0) { + previousDPMFeed = 0; + return _feed; + } + + var dpmFeed; + var tcp = false; // !getOptimizedMode() && (forceOptimized == undefined); // set to false for rotary heads + if (tcp) { // TCP mode is supported, output feed as FPM + dpmFeed = _feed; + } else if (false) { // standard DPM + dpmFeed = Math.min(toDeg(_moveLength.abcLength) / moveTime, maxDPM); + if (Math.abs(dpmFeed - previousDPMFeed) < dpmFeedToler) { + dpmFeed = previousDPMFeed; + } + } else if (true) { // combination FPM/DPM + var length = Math.sqrt(Math.pow(_moveLength.xyzLength, 2.0) + Math.pow((toDeg(_moveLength.abcLength) * dpmBPW), 2.0)); + dpmFeed = Math.min((length / moveTime), maxDPM); + if (Math.abs(dpmFeed - previousDPMFeed) < dpmFeedToler) { + dpmFeed = previousDPMFeed; + } + } else { // machine specific calculation + dpmFeed = _feed; + } + previousDPMFeed = dpmFeed; + return dpmFeed; +} + +/** Calculate the Inverse time feedrate number. */ +function getInverseTime(_length, _feed) { + var inverseTime; + if (_length < 1.e-6) { // tool doesn't move + if (typeof maxInverseTime === "number") { + inverseTime = maxInverseTime; + } else { + inverseTime = 999999; + } + } else { + inverseTime = _feed / _length / inverseTimeUnits; + if (typeof maxInverseTime === "number") { + if (inverseTime > maxInverseTime) { + inverseTime = maxInverseTime; + } + } + } + return inverseTime; +} + +/** Calculate radius for each rotary axis. */ +function getRotaryRadii(startTool, endTool, startABC, endABC) { + var radii = new Vector(0, 0, 0); + var startRadius; + var endRadius; + var axis = new Array(machineConfiguration.getAxisU(), machineConfiguration.getAxisV(), machineConfiguration.getAxisW()); + for (var i = 0; i < 3; ++i) { + if (axis[i].isEnabled()) { + var startRadius = getRotaryRadius(axis[i], startTool, startABC); + var endRadius = getRotaryRadius(axis[i], endTool, endABC); + radii.setCoordinate(axis[i].getCoordinate(), Math.max(startRadius, endRadius)); + } + } + return radii; +} + +/** Calculate the distance of the tool position to the center of a rotary axis. */ +function getRotaryRadius(axis, toolPosition, abc) { + if (!axis.isEnabled()) { + return 0; + } + + var direction = axis.getEffectiveAxis(); + var normal = direction.getNormalized(); + // calculate the rotary center based on head/table + var center; + var radius; + if (axis.isHead()) { + var pivot; + if (typeof headOffset === "number") { + pivot = headOffset; + } else { + pivot = tool.getBodyLength(); + } + if (axis.getCoordinate() == machineConfiguration.getAxisU().getCoordinate()) { // rider + center = Vector.sum(toolPosition, Vector.product(machineConfiguration.getDirection(abc), pivot)); + center = Vector.sum(center, axis.getOffset()); + radius = Vector.diff(toolPosition, center).length; + } else { // carrier + var angle = abc.getCoordinate(machineConfiguration.getAxisU().getCoordinate()); + radius = Math.abs(pivot * Math.sin(angle)); + radius += axis.getOffset().length; + } + } else { + center = axis.getOffset(); + var d1 = toolPosition.x - center.x; + var d2 = toolPosition.y - center.y; + var d3 = toolPosition.z - center.z; + var radius = Math.sqrt( + Math.pow((d1 * normal.y) - (d2 * normal.x), 2.0) + + Math.pow((d2 * normal.z) - (d3 * normal.y), 2.0) + + Math.pow((d3 * normal.x) - (d1 * normal.z), 2.0) + ); + } + return radius; +} + +/** Calculate the linear distance based on the rotation of a rotary axis. */ +function getRadialDistance(radius, startABC, endABC) { + // calculate length of radial move + var delta = Math.abs(endABC - startABC); + if (delta > Math.PI) { + delta = 2 * Math.PI - delta; + } + var radialLength = (2 * Math.PI * radius) * (delta / (2 * Math.PI)); + return radialLength; +} + +/** Calculate tooltip, XYZ, and rotary move lengths. */ +function getMoveLength(_x, _y, _z, _a, _b, _c) { + // get starting and ending positions + var moveLength = {}; + var startTool; + var endTool; + var startXYZ; + var endXYZ; + var startABC; + if (typeof previousABC !== "undefined") { + startABC = new Vector(previousABC.x, previousABC.y, previousABC.z); + } else { + startABC = getCurrentDirection(); + } + var endABC = new Vector(_a, _b, _c); + + if (!getOptimizedMode()) { // calculate XYZ from tool tip + startTool = getCurrentPosition(); + endTool = new Vector(_x, _y, _z); + startXYZ = startTool; + endXYZ = endTool; + + // adjust points for tables + if (!machineConfiguration.getTableABC(startABC).isZero() || !machineConfiguration.getTableABC(endABC).isZero()) { + startXYZ = machineConfiguration.getOrientation(machineConfiguration.getTableABC(startABC)).getTransposed().multiply(startXYZ); + endXYZ = machineConfiguration.getOrientation(machineConfiguration.getTableABC(endABC)).getTransposed().multiply(endXYZ); + } + + // adjust points for heads + if (machineConfiguration.getAxisU().isEnabled() && machineConfiguration.getAxisU().isHead()) { + if (typeof getOptimizedHeads === "function") { // use post processor function to adjust heads + startXYZ = getOptimizedHeads(startXYZ.x, startXYZ.y, startXYZ.z, startABC.x, startABC.y, startABC.z); + endXYZ = getOptimizedHeads(endXYZ.x, endXYZ.y, endXYZ.z, endABC.x, endABC.y, endABC.z); + } else { // guess at head adjustments + var startDisplacement = machineConfiguration.getDirection(startABC); + startDisplacement.multiply(headOffset); + var endDisplacement = machineConfiguration.getDirection(endABC); + endDisplacement.multiply(headOffset); + startXYZ = Vector.sum(startTool, startDisplacement); + endXYZ = Vector.sum(endTool, endDisplacement); + } + } + } else { // calculate tool tip from XYZ, heads are always programmed in TCP mode, so not handled here + startXYZ = getCurrentPosition(); + endXYZ = new Vector(_x, _y, _z); + startTool = machineConfiguration.getOrientation(machineConfiguration.getTableABC(startABC)).multiply(startXYZ); + endTool = machineConfiguration.getOrientation(machineConfiguration.getTableABC(endABC)).multiply(endXYZ); + } + + // calculate axes movements + moveLength.xyz = Vector.diff(endXYZ, startXYZ).abs; + moveLength.xyzLength = moveLength.xyz.length; + moveLength.abc = Vector.diff(endABC, startABC).abs; + for (var i = 0; i < 3; ++i) { + if (moveLength.abc.getCoordinate(i) > Math.PI) { + moveLength.abc.setCoordinate(i, 2 * Math.PI - moveLength.abc.getCoordinate(i)); + } + } + moveLength.abcLength = moveLength.abc.length; + + // calculate radii + moveLength.radius = getRotaryRadii(startTool, endTool, startABC, endABC); + + // calculate the radial portion of the tool tip movement + var radialLength = Math.sqrt( + Math.pow(getRadialDistance(moveLength.radius.x, startABC.x, endABC.x), 2.0) + + Math.pow(getRadialDistance(moveLength.radius.y, startABC.y, endABC.y), 2.0) + + Math.pow(getRadialDistance(moveLength.radius.z, startABC.z, endABC.z), 2.0) + ); + + // calculate the tool tip move length + // tool tip distance is the move distance based on a combination of linear and rotary axes movement + moveLength.tool = moveLength.xyzLength + radialLength; + + // debug + if (false) { + writeComment("DEBUG - tool = " + moveLength.tool); + writeComment("DEBUG - xyz = " + moveLength.xyz); + var temp = Vector.product(moveLength.abc, 180 / Math.PI); + writeComment("DEBUG - abc = " + temp); + writeComment("DEBUG - radius = " + moveLength.radius); + } + return moveLength; +} +// End of multi-axis feedrate logic + +// Start of onRewindMachine logic +/***** Be sure to add 'safeRetractDistance' to post properties. *****/ +var performRewinds = false; // enables the onRewindMachine logic +var safeRetractFeed = (unit == IN) ? 20 : 500; +var safePlungeFeed = (unit == IN) ? 10 : 250; +var stockAllowance = (unit == IN) ? 0.1 : 2.5; + +/** Allow user to override the onRewind logic. */ +function onRewindMachineEntry(_a, _b, _c) { + return false; +} + +/** Retract to safe position before indexing rotaries. */ +function moveToSafeRetractPosition(isRetracted) { + if (properties.useG28) { + if (!isRetracted) { + writeRetract(Z); + } + if (false) { + writeRetract(X, Y); + } + } else { + if (!isRetracted) { + writeRetract(Z); + } + if (false) { // e.g. when machining very big parts + writeRetract(X, Y); + } + } +} + +/** Return from safe position after indexing rotaries. */ +function returnFromSafeRetractPosition(position) { + forceXYZ(); + xOutput.reset(); + yOutput.reset(); + zOutput.disable(); + onExpandedRapid(position.x, position.y, position.z); + zOutput.enable(); + onExpandedRapid(position.x, position.y, position.z); +} + +/** Determine if a point is on the correct side of a box side. */ +function isPointInBoxSide(point, side) { + var inBox = false; + switch (side.side) { + case "-X": + if (point.x >= side.distance) { + inBox = true; + } + break; + case "-Y": + if (point.y >= side.distance) { + inBox = true; + } + break; + case "-Z": + if (point.z >= side.distance) { + inBox = true; + } + break; + case "X": + if (point.x <= side.distance) { + inBox = true; + } + break; + case "Y": + if (point.y <= side.distance) { + inBox = true; + } + break; + case "Z": + if (point.z <= side.distance) { + inBox = true; + } + break; + } + return inBox; +} + +/** Intersect a point-vector with a plane. */ +function intersectPlane(point, direction, plane) { + var normal = new Vector(plane.x, plane.y, plane.z); + var cosa = Vector.dot(normal, direction); + if (Math.abs(cosa) <= 1.0e-6) { + return undefined; + } + var distance = (Vector.dot(normal, point) - plane.distance) / cosa; + var intersection = Vector.diff(point, Vector.product(direction, distance)); + + if (!isSameDirection(Vector.diff(intersection, point).getNormalized(), direction)) { + return undefined; + } + return intersection; +} + +/** Intersect the point-vector with the stock box. */ +function intersectStock(point, direction) { + var stock = getWorkpiece(); + var sides = new Array( + {x:1, y:0, z:0, distance:stock.lower.x, side:"-X"}, + {x:0, y:1, z:0, distance:stock.lower.y, side:"-Y"}, + {x:0, y:0, z:1, distance:stock.lower.z, side:"-Z"}, + {x:1, y:0, z:0, distance:stock.upper.x, side:"X"}, + {x:0, y:1, z:0, distance:stock.upper.y, side:"Y"}, + {x:0, y:0, z:1, distance:stock.upper.z, side:"Z"} + ); + var intersection = undefined; + var currentDistance = 999999.0; + var localExpansion = -stockAllowance; + for (var i = 0; i < sides.length; ++i) { + if (i == 3) { + localExpansion = -localExpansion; + } + if (isPointInBoxSide(point, sides[i])) { // only consider points within stock box + var location = intersectPlane(point, direction, sides[i]); + if (location != undefined) { + if ((Vector.diff(point, location).length < currentDistance) || currentDistance == 0) { + intersection = location; + currentDistance = Vector.diff(point, location).length; + } + } + } + } + return intersection; +} + +/** Calculates the retract point using the stock box and safe retract distance. */ +function getRetractPosition(currentPosition, currentDirection) { + var retractPos = intersectStock(currentPosition, currentDirection); + if (retractPos == undefined) { + if (tool.getFluteLength() != 0) { + retractPos = Vector.sum(currentPosition, Vector.product(currentDirection, tool.getFluteLength())); + } + } + if ((retractPos != undefined) && properties.safeRetractDistance) { + retractPos = Vector.sum(retractPos, Vector.product(currentDirection, properties.safeRetractDistance)); + } + return retractPos; +} + +/** Determines if the angle passed to onRewindMachine is a valid starting position. */ +function isRewindAngleValid(_a, _b, _c) { + // make sure the angles are different from the last output angles + if (!abcFormat.areDifferent(getCurrentDirection().x, _a) && + !abcFormat.areDifferent(getCurrentDirection().y, _b) && + !abcFormat.areDifferent(getCurrentDirection().z, _c)) { + error( + localize("REWIND: Rewind angles are the same as the previous angles: ") + + abcFormat.format(_a) + ", " + abcFormat.format(_b) + ", " + abcFormat.format(_c) + ); + return false; + } + + // make sure angles are within the limits of the machine + var abc = new Array(_a, _b, _c); + var ix = machineConfiguration.getAxisU().getCoordinate(); + var failed = false; + if ((ix != -1) && !machineConfiguration.getAxisU().isSupported(abc[ix])) { + failed = true; + } + ix = machineConfiguration.getAxisV().getCoordinate(); + if ((ix != -1) && !machineConfiguration.getAxisV().isSupported(abc[ix])) { + failed = true; + } + ix = machineConfiguration.getAxisW().getCoordinate(); + if ((ix != -1) && !machineConfiguration.getAxisW().isSupported(abc[ix])) { + failed = true; + } + if (failed) { + error( + localize("REWIND: Rewind angles are outside the limits of the machine: ") + + abcFormat.format(_a) + ", " + abcFormat.format(_b) + ", " + abcFormat.format(_c) + ); + return false; + } + + return true; +} + +function onRewindMachine(_a, _b, _c) { + + if (!performRewinds) { + error(localize("REWIND: Rewind of machine is required for simultaneous multi-axis toolpath and has been disabled.")); + return; + } + + // Allow user to override rewind logic + if (onRewindMachineEntry(_a, _b, _c)) { + return; + } + + // Determine if input angles are valid or will cause a crash + if (!isRewindAngleValid(_a, _b, _c)) { + error( + localize("REWIND: Rewind angles are invalid:") + + abcFormat.format(_a) + ", " + abcFormat.format(_b) + ", " + abcFormat.format(_c) + ); + return; + } + + // Work with the tool end point + if (currentSection.getOptimizedTCPMode() == 0) { + currentTool = getCurrentPosition(); + } else { + currentTool = machineConfiguration.getOrientation(getCurrentDirection()).multiply(getCurrentPosition()); + } + var currentABC = getCurrentDirection(); + var currentDirection = machineConfiguration.getDirection(currentABC); + + // Calculate the retract position + var retractPosition = getRetractPosition(currentTool, currentDirection); + + // Output warning that axes take longest route + if (retractPosition == undefined) { + error(localize("REWIND: Cannot calculate retract position.")); + return; + } else { + var text = localize("REWIND: Tool is retracting due to rotary axes limits."); + warning(text); + writeComment(text); + } + + // Move to retract position + var position; + if (currentSection.getOptimizedTCPMode() == 0) { + position = retractPosition; + } else { + position = machineConfiguration.getOrientation(getCurrentDirection()).getTransposed().multiply(retractPosition); + } + onExpandedLinear(position.x, position.y, position.z, safeRetractFeed); + + // Cancel TCP so that tool doesn't follow tables + writeBlock(gFormat.format(49), formatComment("TCPC OFF")); + + //Position to safe machine position for rewinding axes + moveToSafeRetractPosition(false); + + // Rotate axes to new position above reentry position + xOutput.disable(); + yOutput.disable(); + zOutput.disable(); + onRapid5D(position.x, position.y, position.z, _a, _b, _c); + xOutput.enable(); + yOutput.enable(); + zOutput.enable(); + + // Reinstate TCP + writeBlock(gFormat.format(234), hFormat.format(tool.lengthOffset), formatComment("TCPC ON")); + + // Move back to position above part + if (currentSection.getOptimizedTCPMode() != 0) { + position = machineConfiguration.getOrientation(new Vector(_a, _b, _c)).getTransposed().multiply(retractPosition); + } + returnFromSafeRetractPosition(position); + + // Plunge tool back to original position + if (currentSection.getOptimizedTCPMode() != 0) { + currentTool = machineConfiguration.getOrientation(new Vector(_a, _b, _c)).getTransposed().multiply(currentTool); + } + onExpandedLinear(currentTool.x, currentTool.y, currentTool.z, safePlungeFeed); +} +// End of onRewindMachine logic + +function onCircular(clockwise, cx, cy, cz, x, y, z, feed) { + if (isSpiral()) { + var startRadius = getCircularStartRadius(); + var endRadius = getCircularRadius(); + var dr = Math.abs(endRadius - startRadius); + if (dr > maximumCircularRadiiDifference) { // maximum limit + linearize(tolerance); // or alternatively use other G-codes for spiral motion + return; + } + } + + if (pendingRadiusCompensation >= 0) { + error(localize("Radius compensation cannot be activated/deactivated for a circular move.")); + return; + } + + var start = getCurrentPosition(); + + if (isFullCircle()) { + if (properties.useRadius || isHelical()) { // radius mode does not support full arcs + linearize(tolerance); + return; + } + switch (getCircularPlane()) { + case PLANE_XY: + writeBlock(gPlaneModal.format(17), gMotionModal.format(clockwise ? 2 : 3), iOutput.format(cx - start.x, 0), jOutput.format(cy - start.y, 0), getFeed(feed)); + break; + case PLANE_ZX: + writeBlock(gPlaneModal.format(18), gMotionModal.format(clockwise ? 2 : 3), iOutput.format(cx - start.x, 0), kOutput.format(cz - start.z, 0), getFeed(feed)); + break; + case PLANE_YZ: + writeBlock(gPlaneModal.format(19), gMotionModal.format(clockwise ? 2 : 3), jOutput.format(cy - start.y, 0), kOutput.format(cz - start.z, 0), getFeed(feed)); + break; + default: + linearize(tolerance); + } + } else if (!properties.useRadius) { + switch (getCircularPlane()) { + case PLANE_XY: + writeBlock(gPlaneModal.format(17), gMotionModal.format(clockwise ? 2 : 3), xOutput.format(x), yOutput.format(y), zOutput.format(z), iOutput.format(cx - start.x, 0), jOutput.format(cy - start.y, 0), getFeed(feed)); + break; + case PLANE_ZX: + writeBlock(gPlaneModal.format(18), gMotionModal.format(clockwise ? 2 : 3), xOutput.format(x), yOutput.format(y), zOutput.format(z), iOutput.format(cx - start.x, 0), kOutput.format(cz - start.z, 0), getFeed(feed)); + break; + case PLANE_YZ: + writeBlock(gPlaneModal.format(19), gMotionModal.format(clockwise ? 2 : 3), xOutput.format(x), yOutput.format(y), zOutput.format(z), jOutput.format(cy - start.y, 0), kOutput.format(cz - start.z, 0), getFeed(feed)); + break; + default: + linearize(tolerance); + } + } else { // use radius mode + var r = getCircularRadius(); + if (toDeg(getCircularSweep()) > (180 + 1e-9)) { + r = -r; // allow up to <360 deg arcs + } + switch (getCircularPlane()) { + case PLANE_XY: + writeBlock(gPlaneModal.format(17), gMotionModal.format(clockwise ? 2 : 3), xOutput.format(x), yOutput.format(y), zOutput.format(z), "R" + rFormat.format(r), getFeed(feed)); + break; + case PLANE_ZX: + writeBlock(gPlaneModal.format(18), gMotionModal.format(clockwise ? 2 : 3), xOutput.format(x), yOutput.format(y), zOutput.format(z), "R" + rFormat.format(r), getFeed(feed)); + break; + case PLANE_YZ: + writeBlock(gPlaneModal.format(19), gMotionModal.format(clockwise ? 2 : 3), xOutput.format(x), yOutput.format(y), zOutput.format(z), "R" + rFormat.format(r), getFeed(feed)); + break; + default: + linearize(tolerance); + } + } +} + +var currentCoolantMode = COOLANT_OFF; +var coolantOff = undefined; +var isOptionalCoolant = false; + +function setCoolant(coolant) { + var coolantCodes = getCoolantCodes(coolant); + if (Array.isArray(coolantCodes)) { + if (singleLineCoolant) { + writeBlock((isOptionalCoolant ? "/" : ""), coolantCodes.join(getWordSeparator())); + } else { + for (var c in coolantCodes) { + writeBlock((isOptionalCoolant ? "/" : ""), coolantCodes[c]); + } + } + return undefined; + } + return coolantCodes; +} + +function getCoolantCodes(coolant) { + isOptionalCoolant = false; + var multipleCoolantBlocks = new Array(); // create a formatted array to be passed into the outputted line + if (!coolants) { + error(localize("Coolants have not been defined.")); + } + if (isProbeOperation()) { // avoid coolant output for probing + coolant = COOLANT_OFF; + } + if (coolant == currentCoolantMode) { + if (properties.safeStartAllOperations) { + isOptionalCoolant = true; + } else { + return undefined; // coolant is already active + } + } + if ((coolant != COOLANT_OFF) && (currentCoolantMode != COOLANT_OFF) && !isOptionalCoolant) { + if (Array.isArray(coolantOff)) { + for (var i in coolantOff) { + multipleCoolantBlocks.push(mFormat.format(coolantOff[i])); + } + } else { + multipleCoolantBlocks.push(mFormat.format(coolantOff)); + } + } + + var m; + var coolantCodes = {}; + for (var c in coolants) { // find required coolant codes into the coolants array + if (coolants[c].id == coolant) { + coolantCodes.on = coolants[c].on; + if (coolants[c].off != undefined) { + coolantCodes.off = coolants[c].off; + break; + } else { + for (var i in coolants) { + if (coolants[i].id == COOLANT_OFF) { + coolantCodes.off = coolants[i].off; + break; + } + } + } + } + } + if (coolant == COOLANT_OFF) { + m = !coolantOff ? coolantCodes.off : coolantOff; // use the default coolant off command when an 'off' value is not specified + } else { + coolantOff = coolantCodes.off; + m = coolantCodes.on; + } + + if (!m) { + onUnsupportedCoolant(coolant); + m = 9; + } else { + if (Array.isArray(m)) { + for (var i in m) { + multipleCoolantBlocks.push(mFormat.format(m[i])); + } + } else { + multipleCoolantBlocks.push(mFormat.format(m)); + } + currentCoolantMode = coolant; + return multipleCoolantBlocks; // return the single formatted coolant value + } + return undefined; +} + +var mapCommand = { + COMMAND_STOP:0, + COMMAND_OPTIONAL_STOP:1, + COMMAND_END:2, + COMMAND_SPINDLE_CLOCKWISE:3, + COMMAND_SPINDLE_COUNTERCLOCKWISE:4, + COMMAND_STOP_SPINDLE:5, + COMMAND_ORIENTATE_SPINDLE:19, + COMMAND_LOAD_TOOL:6 +}; + +function onCommand(command) { + switch (command) { + case COMMAND_STOP: + writeBlock(mFormat.format(0)); + forceSpindleSpeed = true; + return; + case COMMAND_OPTIONAL_STOP: + writeBlock(mFormat.format(1)); + forceSpindleSpeed = true; + return; + case COMMAND_COOLANT_ON: + setCoolant(COOLANT_FLOOD); + return; + case COMMAND_COOLANT_OFF: + setCoolant(COOLANT_OFF); + return; + case COMMAND_START_SPINDLE: + onCommand(tool.clockwise ? COMMAND_SPINDLE_CLOCKWISE : COMMAND_SPINDLE_COUNTERCLOCKWISE); + return; + case COMMAND_LOCK_MULTI_AXIS: + if (machineConfiguration.isMultiAxisConfiguration() && (machineConfiguration.getNumberOfAxes() >= 4)) { + writeBlock(operationNeedsSafeWorkPlane ? "/" : "", mFormat.format(10)); // lock 4th-axis motion + if (machineConfiguration.getNumberOfAxes() == 5) { + writeBlock(operationNeedsSafeWorkPlane ? "/" : "", mFormat.format(12)); // lock 5th-axis motion + } + } + return; + case COMMAND_UNLOCK_MULTI_AXIS: + if (machineConfiguration.isMultiAxisConfiguration() && (machineConfiguration.getNumberOfAxes() >= 4)) { + writeBlock(operationNeedsSafeWorkPlane ? "/" : "", mFormat.format(11)); // unlock 4th-axis motion + if (machineConfiguration.getNumberOfAxes() == 5) { + writeBlock(operationNeedsSafeWorkPlane ? "/" : "", mFormat.format(13)); // unlock 5th-axis motion + } + } + return; + case COMMAND_BREAK_CONTROL: + if (!toolChecked) { // avoid duplicate COMMAND_BREAK_CONTROL + onCommand(COMMAND_STOP_SPINDLE); + onCommand(COMMAND_COOLANT_OFF); + + var retract = false; + if (currentSection.isMultiAxis()) { + if (getCurrentDirection().length != 0) { + retract = true; + } + } else if ((currentWorkPlaneABC != undefined) && (currentWorkPlaneABC.length != 0)) { + retract = true; + } + if (retract) { // move to safe position + moveToSafeRetractPosition(false); + } + + if (activeG254) { // cancel DWO + writeBlock(gFormat.format(255)); + activeG254 = false; + } + + if (retract) { // position rotary axes at 0-degrees + writeBlock( + gMotionModal.format(0), + conditional(machineConfiguration.isMachineCoordinate(0), "A" + abcFormat.format(0)), + conditional(machineConfiguration.isMachineCoordinate(1), "B" + abcFormat.format(0)), + conditional(machineConfiguration.isMachineCoordinate(2), "C" + abcFormat.format(0)) + ); + } + + writeBlock( + gFormat.format(65), + "P" + 9853, + "T" + toolFormat.format(tool.number), + "B" + xyzFormat.format(0), + "H" + xyzFormat.format(properties.toolBreakageTolerance) + ); + toolChecked = true; + } + return; + case COMMAND_TOOL_MEASURE: + measureTool = true; + return; + case COMMAND_START_CHIP_TRANSPORT: + writeBlock(mFormat.format(31)); + return; + case COMMAND_STOP_CHIP_TRANSPORT: + writeBlock(mFormat.format(33)); + return; + case COMMAND_PROBE_ON: + return; + case COMMAND_PROBE_OFF: + return; + } + + var stringId = getCommandStringId(command); + var mcode = mapCommand[stringId]; + if (mcode != undefined) { + writeBlock(mFormat.format(mcode)); + } else { + onUnsupportedCommand(command); + } +} + +var toolChecked = false; // specifies that the tool has been checked with the probe + +function onSectionEnd() { + if (typeof inspectionProcessSectionEnd == "function") { + inspectionProcessSectionEnd(); + } + if (!isLastSection() && (getNextSection().getTool().coolant != tool.coolant)) { + setCoolant(COOLANT_OFF); + } + if ((((getCurrentSectionId() + 1) >= getNumberOfSections()) || + (tool.number != getNextSection().getTool().number)) && + tool.breakControl) { + onCommand(COMMAND_BREAK_CONTROL); + } else { + toolChecked = false; + } + + if (true) { + if (isRedirecting()) { + if (firstPattern) { + var finalPosition = getFramePosition(currentSection.getFinalPosition()); + var abc; + if (currentSection.isMultiAxis() && machineConfiguration.isMultiAxisConfiguration()) { + abc = currentSection.getFinalToolAxisABC(); + } else { + abc = currentWorkPlaneABC; + } + if (abc == undefined) { + abc = new Vector(0, 0, 0); + } + setAbsoluteMode(finalPosition, abc); + subprogramEnd(); + } + } + } + forceAny(); + + if (currentSection.isMultiAxis() && (currentSection.getOptimizedTCPMode() == 0)) { + writeBlock(gFormat.format(49), "(TCPC OFF)"); + } + if (isProbeOperation()) { + writeBlock(gFormat.format(65), "P" + 9833); // spin the probe off + setProbingAngle(); // define rotation of part + } + + operationNeedsSafeStart = false; // reset for next section + operationNeedsSafeToolCall = false; + operationNeedsSafeWorkOffset = false; + operationNeedsSafeWorkPlane = false; + operationNeedsSafeCoolant = false; +} + +/** Output block to do safe retract and/or move to home position. */ +function writeRetract() { + // initialize routine + var _xyzMoved = new Array(false, false, false); + var _useG28 = properties.useG28; // can be either true or false + + // check syntax of call + if (arguments.length == 0) { + error(localize("No axis specified for writeRetract().")); + return; + } + for (var i = 0; i < arguments.length; ++i) { + if ((arguments[i] < 0) || (arguments[i] > 2)) { + error(localize("Bad axis specified for writeRetract().")); + return; + } + if (_xyzMoved[arguments[i]]) { + error(localize("Cannot retract the same axis twice in one line")); + return; + } + _xyzMoved[arguments[i]] = true; + } + + // special conditions + if (_useG28 && _xyzMoved[2] && (_xyzMoved[0] || _xyzMoved[1])) { // XY don't use G28 + error(localize("You cannot move home in XY & Z in the same block.")); + return; + } + if (_xyzMoved[0] || _xyzMoved[1]) { + _useG28 = false; + } + + // define home positions + var _xHome; + var _yHome; + var _zHome; + if (_useG28) { + _xHome = 0; + _yHome = 0; + _zHome = 0; + } else { + if (properties.homePositionCenter && + hasParameter("part-upper-x") && hasParameter("part-lower-x")) { + _xHome = (getParameter("part-upper-x") + getParameter("part-lower-x")) / 2; + } else { + _xHome = machineConfiguration.hasHomePositionX() ? machineConfiguration.getHomePositionX() : 0; + } + _yHome = machineConfiguration.hasHomePositionY() ? machineConfiguration.getHomePositionY() : 0; + _zHome = machineConfiguration.getRetractPlane(); + } + + // format home positions + var words = []; // store all retracted axes in an array + for (var i = 0; i < arguments.length; ++i) { + // define the axes to move + switch (arguments[i]) { + case X: + // special conditions + if (properties.homePositionCenter) { // output X in standard block by itself if centering + writeBlock(gMotionModal.format(0), xOutput.format(_xHome)); + _xyzMoved[0] = false; + break; + } + words.push("X" + xyzFormat.format(_xHome)); + break; + case Y: + words.push("Y" + xyzFormat.format(_yHome)); + break; + case Z: + words.push("Z" + xyzFormat.format(_zHome)); + retracted = true; + break; + } + } + + // output move to home + if (words.length > 0) { + if (_useG28) { + gAbsIncModal.reset(); + writeBlock(gFormat.format(28), gAbsIncModal.format(91), words); + writeBlock(gAbsIncModal.format(90)); + } else { + gMotionModal.reset(); + writeBlock(gAbsIncModal.format(90), gFormat.format(53), gMotionModal.format(0), words); + } + + // force any axes that move to home on next block + if (_xyzMoved[0]) { + xOutput.reset(); + } + if (_xyzMoved[1]) { + yOutput.reset(); + } + if (_xyzMoved[2]) { + zOutput.reset(); + } + } +} + +function onClose() { + writeln(""); + + optionalSection = false; + + onCommand(COMMAND_STOP_SPINDLE); + onCommand(COMMAND_COOLANT_OFF); + + // retract + writeRetract(Z); + + writeRetract(X, Y); + + if (activeG254) { + writeBlock(gFormat.format(255)); // cancel DWO + activeG254 = false; + } + + // MAY NEED CHANGE HOMING ORDER TO ROTARY THEN LINEAR FOR NON-UMC MACHINES + + // Unwind Rotary table at end + if (hasC) { + writeBlock(gFormat.format(28), gAbsIncModal.format(91), "C" + abcFormat.format(0)); + writeBlock(gAbsIncModal.format(90)); + } else if (hasB) { + writeBlock(gFormat.format(28), gAbsIncModal.format(91), "B" + abcFormat.format(0)); + writeBlock(gAbsIncModal.format(90)); + } else if (hasA) { + writeBlock(gFormat.format(28), gAbsIncModal.format(91), "A" + abcFormat.format(0)); + writeBlock(gAbsIncModal.format(90)); + } + + if (hasA || hasB || hasC) { + var abc = new Vector(0, 0, 0); + gMotionModal.reset(); + writeBlock( + gMotionModal.format(0), + conditional(machineConfiguration.isMachineCoordinate(0), "A" + abcFormat.format(abc.x)), + conditional(machineConfiguration.isMachineCoordinate(1), "B" + abcFormat.format(abc.y)), + conditional(machineConfiguration.isMachineCoordinate(2), "C" + abcFormat.format(abc.z)) + ); + } + + writeBlock(gRotationModal.format(69)); + onImpliedCommand(COMMAND_END); + onImpliedCommand(COMMAND_STOP_SPINDLE); + writeBlock(mFormat.format(30)); // stop program, spindle stop, coolant off + if (subprograms.length > 0) { + writeln(""); + write(subprograms); + } + writeln(""); + writeln("%"); +} + +/* +keywords += (keywords ? " MODEL_IMAGE" : "MODEL_IMAGE"); + +function onTerminate() { + var outputPath = getOutputPath(); + var programFilename = FileSystem.getFilename(outputPath); + var programSize = FileSystem.getFileSize(outputPath); + var postPath = findFile("setup-sheet-excel-2007.cps"); + var intermediatePath = getIntermediatePath(); + var a = "--property unit " + ((unit == IN) ? "0" : "1"); // use 0 for inch and 1 for mm + if (programName) { + a += " --property programName \"'" + programName + "'\""; + } + if (programComment) { + a += " --property programComment \"'" + programComment + "'\""; + } + a += " --property programFilename \"'" + programFilename + "'\""; + a += " --property programSize \"" + programSize + "\""; + a += " --noeditor --log temp.log \"" + postPath + "\" \"" + intermediatePath + "\" \"" + FileSystem.replaceExtension(outputPath, "xlsx") + "\""; + execute(getPostProcessorPath(), a, false, ""); + executeNoWait("excel", "\"" + FileSystem.replaceExtension(outputPath, "xlsx") + "\"", false, ""); +} +*/ diff --git a/Haas_Next_Generation/haas vf2.cps b/Haas_Next_Generation/haas vf2.cps deleted file mode 100644 index 507b1c1..0000000 --- a/Haas_Next_Generation/haas vf2.cps +++ /dev/null @@ -1,5020 +0,0 @@ -/** - Copyright (C) 2012-2021 by Autodesk, Inc. - All rights reserved. - - HAAS post processor configuration. - - $Revision: 43303 89bc27ff4d3595014e0e8cba412811fbed9f3e74 $ - $Date: 2021-06-01 08:35:38 $ - - FORKID {DBD402DA-DE90-4634-A6A3-0AE5CC97DEC7} -*/ - -// >>>>> INCLUDED FROM ../../../haas next generation.cps -//////////////////////////////////////////////////////////////////////////////////////////////// -// MANUAL NC COMMANDS -// -// The following ACTION commands are supported by this post. -// -// CYCLE_REVERSAL - Reverses the spindle in a drilling cycle -// USEPOLARMODE - Enables polar interpolation for the following operation. -// VFD_HIGH - Uses high pressure flood coolant if machine has VFD -// VFD_LOW - Uses low pressure flood coolant if machine has VFD -// VFD_NORMAL - Uses normal pressure flood coolant if machine has VFD -// -//////////////////////////////////////////////////////////////////////////////////////////////// - -description = "HAAS - Next Generation Control"; -vendor = "Haas Automation"; -vendorUrl = "https://www.haascnc.com"; -legal = "Copyright (C) 2012-2021 by Autodesk, Inc."; -certificationLevel = 2; -minimumRevision = 45702; - -longDescription = "Generic post for the HAAS Next Generation control. The post includes support for multi-axis indexing and simultaneous machining. The post utilizes the dynamic work offset feature so you can place your work piece as desired without having to repost your NC programs." + EOL + -"You can specify following pre-configured machines by using the property 'Machine model':" + EOL + -"UMC-500" + EOL + "UMC-750" + EOL + "UMC-1000" + EOL + "UMC-1600-H"; - -extension = "nc"; -programNameIsInteger = true; -setCodePage("ascii"); -keywords = "MODEL_IMAGE PREVIEW_IMAGE"; - -capabilities = CAPABILITY_MILLING | CAPABILITY_MACHINE_SIMULATION; -tolerance = spatial(0.002, MM); - -minimumChordLength = spatial(0.25, MM); -minimumCircularRadius = spatial(0.01, MM); -maximumCircularRadius = spatial(1000, MM); -minimumCircularSweep = toRad(0.01); -maximumCircularSweep = toRad(355); -allowHelicalMoves = true; -allowedCircularPlanes = undefined; // allow any circular motion -allowSpiralMoves = true; -highFeedrate = 650 * 25.4; // must be in MM - -// user-defined properties -/* -properties = { - machineModel: { - title: "Machine model", - description: "Specifies the pre-configured machine model.", - type: "enum", - group: 0, - values: [ - {title: "None", id: "none"}, - {title: "UMC-500", id: "umc-500"}, - {title: "UMC-750", id: "umc-750"}, - {title: "UMC-1000", id: "umc-1000"}, - {title: "UMC-1600-H", id: "umc-1600"} - ], - value: "none", - scope: "post" - }, - hasAAxis: { - title: "Has A-axis rotary", - description: "Enable if the machine has an A-axis table/trunnion. Check the table direction on the machine and use the (Reversed) selection if the table is moving in the opposite direction.", - type: "enum", - group: 1, - values: [ - {title: "No", id: "false"}, - {title: "Yes", id: "true"}, - {title: "Reversed", id: "reversed"} - ], - value: "false", - scope: "post" - }, - hasBAxis: { - title: "Has B-axis rotary", - description: "Enable if the machine has a B-axis table/trunnion. Check the table direction on the machine and use the (Reversed) selection if the table is moving in the opposite direction.", - type: "enum", - group: 1, - values: [ - {title: "No", id: "false"}, - {title: "Yes", id: "true"}, - {title: "Reversed", id: "reversed"} - ], - value: "false", - scope: "post" - }, - hasCAxis: { - title: "Has C-axis rotary", - description: "Enable if the machine has a C-axis table. Specifies a trunnion setup if an A-axis or B-axis is defined. Check the table direction on the machine and use the (Reversed) selection if the table is moving in the opposite direction.", - type: "enum", - group: 1, - values: [ - {title: "No", id: "false"}, - {title: "Yes", id: "true"}, - {title: "Reversed", id: "reversed"} - ], - value: "false", - scope: "post" - }, - useDPMFeeds: { - title: "Rotary moves use DPM feeds", - description: "Enable to output DPM feeds, disable for Inverse Time feeds with rotary axes moves.", - group: 1, - type: "boolean", - value: false, - scope: "post" - }, - useTCPC: { - title: "Use TCPC programming", - description: "The control supports Tool Center Point Control programming.", - group: 1, - type: "boolean", - value: true, - scope: "post" - }, - useDWO: { - title: "Use DWO", - description: "Specifies that the Dynamic Work Offset feature (G254/G255) should be used.", - group: 1, - type: "boolean", - value: true, - scope: "post" - }, - preloadTool: { - title: "Preload tool", - description: "Preloads the next tool at a tool change (if any).", - group: 2, - type: "boolean", - value: true, - scope: "post" - }, - chipTransport: { - title: "Use chip transport", - description: "Enable to turn on chip transport at start of program.", - group: 2, - type: "boolean", - value: true, - scope: "post" - }, - optionalStop: { - title: "Optional stop", - description: "Specifies that optional stops M1 should be output at tool changes.", - group: 2, - type: "boolean", - value: true, - scope: "post" - }, - separateWordsWithSpace: { - title: "Separate words with space", - description: "Adds spaces between words if 'yes' is selected.", - group: 2, - type: "boolean", - value: true, - scope: "post" - }, - useRadius: { - title: "Radius arcs", - description: "If yes is selected, arcs are output using radius values rather than IJK.", - group: 2, - type: "boolean", - value: false, - scope: "post" - }, - useParametricFeed: { - title: "Parametric feed", - description: "Parametric feed values based on movement type are output.", - group: 2, - type: "boolean", - value: true, - scope: "post" - }, - useG0: { - title: "Use G0", - description: "Specifies that G0s should be used for rapid moves when moving along a single axis.", - group: 2, - type: "boolean", - value: true, - scope: "post" - }, - safePositionMethod: { - title: "Safe Retracts", - description: "Select your desired retract option. 'Clearance Height' retracts to the operation clearance height.", - type: "enum", - values: [ - {title: "G28", id: "G28"}, - {title: "G53", id: "G53"}, - {title: "Clearance Height", id: "clearanceHeight"} - ], - value: "G53", - scope: "post" - }, - useG187: { - title: "Use G187", - description: "Specifies that smoothing using G187 should be used.", - group: 2, - type: "boolean", - value: false, - scope: "post" - }, - homePositionCenter: { - title: "Home position center", - description: "Enable to center the part along X at the end of program for easy access. Requires a CNC with a moving table.", - group: 2, - type: "boolean", - value: false, - scope: "post" - }, - optionallyCycleToolsAtStart: { - title: "Optionally cycle tools at start", - description: "Cycle through each tool used at the beginning of the program when block delete is turned off.", - group: 2, - type: "boolean", - value: false, - scope: "post" - }, - measureToolsAtStart: { - title: "Optionally measure tools at start", - description: "Measure each tool used at the beginning of the program when block delete is turned off.", - group: 2, - type: "boolean", - value: false, - scope: "post" - }, - forceHomeOnIndexing: { - title: "Force XY home position on indexing", - description: "Move XY to their home positions on multi-axis indexing.", - group: 2, - type: "boolean", - value: true, - scope: "post" - }, - toolBreakageTolerance: { - title: "Tool breakage tolerance", - description: "Specifies the tolerance for which tool break detection will raise an alarm.", - group: 2, - type: "spatial", - value: 0.1, - scope: "post" - }, - safeStartAllOperations: { - title: "Safe start all operations", - description: "Write optional blocks at the beginning of all operations that include all commands to start program.", - group: 2, - type: "boolean", - value: true, - scope: "post" - }, - fastToolChange: { - title: "Fast tool change", - description: "Skip spindle off, coolant off, and Z retract to make tool change quicker.", - group: 2, - type: "boolean", - value: false, - scope: "post" - }, - useG95forTapping: { - title: "Use G95 for tapping", - description: "use IPR/MPR instead of IPM/MPM for tapping", - group: 2, - type: "boolean", - value: false, - scope: "post" - }, - safeRetractDistance: { - title: "Safe retract distance", - description: "Specifies the distance to add to retract distance when rewinding rotary axes.", - group: 2, - type: "spatial", - value: 0, - scope: "post" - }, - useSubroutines: { - title: "Use subroutines", - description: "Select your desired subroutine option. 'All Operations' creates subroutines per each operation, 'Cycles' creates subroutines for cycle operations on same holes, and 'Patterns' creates subroutines for patterned operations.", - type: "enum", - values: [ - {title: "No", id: "none"}, - {title: "All Operations", id: "allOperations"}, - {title: "Cycles", id: "cycles"}, - {title: "Patterns", id: "patterns"} - ], - group: 3, - value: "allOperations", - scope: "post" - }, - writeMachine: { - title: "Write machine", - description: "Output the machine settings in the header of the code.", - group: 4, - type: "boolean", - value: false, - scope: "post" - }, - writeTools: { - title: "Write tool list", - description: "Output a tool list in the header of the code.", - group: 4, - type: "boolean", - value: true, - scope: "post" - }, - writeVersion: { - title: "Write version", - description: "Write the version number in the header of the code.", - group: 4, - type: "boolean", - value: false, - scope: "post" - }, - showSequenceNumbers: { - title: "Use sequence numbers", - description: "Use sequence numbers for each block of outputted code.", - group: 4, - type: "boolean", - value: true, - scope: "post" - }, - sequenceNumberStart: { - title: "Start sequence number", - description: "The number at which to start the sequence numbers.", - group: 4, - type: "integer", - value: 10, - scope: "post" - }, - sequenceNumberIncrement: { - title: "Sequence number increment", - description: "The amount by which the sequence number is incremented by in each block.", - group: 4, - type: "integer", - value: 5, - scope: "post" - }, - sequenceNumberOnlyOnToolChange: { - title: "Block number only on tool change", - description: "Specifies that block numbers should only be output at tool changes.", - group: 4, - type: "boolean", - value: false, - scope: "post" - }, - showNotes: { - title: "Show notes", - description: "Enable to output notes for operations.", - group: 4, - type: "boolean", - value: true, - scope: "post" - }, - useM130PartImages: { - title: "Include M130 part images", - description: "Enable to include M130 part images with the NC file.", - group: 4, - type: "boolean", - value: false, - scope: "post" - }, - useM130ToolImages: { - title: "Include M130 tool images", - description: "Enable to include M130 tool images with the NC file.", - group: 4, - type: "boolean", - value: false, - scope: "post" - }, - coolantPressure: { - title: "Coolant pressure", - description: "Select the coolant pressure if equipped with a Variable Frequency Drive. Select 'Default' if this option is not installed.", - type: "enum", - group: 2, - values: [ - {title: "Default", id: ""}, - {title: "Low", id: "P0"}, - {title: "Normal", id: "P1"}, - {title: "High", id: "P2"} - ], - value: "", - scope: "post" - }, - singleResultsFile: { - title: "Create single results file", - description: "Set to false if you want to store the measurement results for each probe / inspection toolpath in a separate file", - group: 0, - type: "boolean", - value: true, - scope: "post" - } -}; -*/ - -var singleLineCoolant = false; // specifies to output multiple coolant codes in one line rather than in separate lines -// samples: -// {id: COOLANT_THROUGH_TOOL, on: 88, off: 89} -// {id: COOLANT_THROUGH_TOOL, on: [8, 88], off: [9, 89]} -var coolants = [ - {id: COOLANT_FLOOD, on: 8}, - {id: COOLANT_MIST}, - {id: COOLANT_THROUGH_TOOL, on: 88, off: 89}, - {id: COOLANT_AIR, on: 83, off: 84}, - {id: COOLANT_AIR_THROUGH_TOOL, on: 73, off: 74}, - {id: COOLANT_SUCTION}, - {id: COOLANT_FLOOD_MIST}, - {id: COOLANT_FLOOD_THROUGH_TOOL, on: [88, 8], off: [89, 9]}, - {id: COOLANT_OFF, off: 9} -]; - -staticProperties = { -// TODO convert to single var - machineModel: "none", - safePositionMethod: "G53", - hasAAxis: "false", - hasBAxis: "false", - hasCAxis: "false", - useDPMFeeds: false, - useTCPC: true, - useDWO: true, - safeStartAllOperations: true, - preloadTool: true, - chipTransport: true, - optionalStop: true, - separateWordsWithSpace: true, - u1eRadius: false, - useParametricFeed: true, - useG0: true, - useG187: false, - homePositionCenter: false, - optionallyCycleToolsAtStart: false, - measureToolsAtStart: true, - forceHomeOnIndexing: true, - toolBreakageTolerance: 0.1, - fastToolChange: false, - useG95forTapping: false, - safeRetractDistance: 0, - useSubroutines: "allOperations", //allOperations - writeMachine: false, - writeTools: true, - writeVersion: false, - showSequenceNumbers: true, - sequenceNumberStart: 10, - sequenceNumberIncrement: 5, - sequenceNumberOnlyOnToolChange: false, - showNotes: true, - useM130PartImages: false, - useM130ToolImages: false, - coolantPressure: "", - singleResultsFile: true -}; - -// old machines only support 4 digits -var oFormat = createFormat({width:5, zeropad:true, decimals:0}); -var nFormat = createFormat({decimals:0}); - -var gFormat = createFormat({prefix:"G", decimals:0}); -var mFormat = createFormat({prefix:"M", decimals:0}); -var hFormat = createFormat({prefix:"H", decimals:0}); -var dFormat = createFormat({prefix:"D", decimals:0}); -var probeWCSFormat = createFormat({decimals:2, forceDecimal:true}); - -var xyzFormat = createFormat({decimals:(unit == MM ? 3 : 4), forceDecimal:true}); -var rFormat = xyzFormat; // radius -var abcFormat = createFormat({decimals:3, forceDecimal:true, scale:DEG}); -var feedFormat = createFormat({decimals:(unit == MM ? 2 : 3), forceDecimal:true}); -var pitchFormat = createFormat({decimals:(unit == MM ? 3 : 4), forceDecimal:true}); -var toolFormat = createFormat({decimals:0}); -var rpmFormat = createFormat({decimals:0}); -var secFormat = createFormat({decimals:3, forceDecimal:true}); // seconds - range 0.001-1000 -var milliFormat = createFormat({decimals:0}); // milliseconds // range 1-9999 -var taperFormat = createFormat({decimals:1, scale:DEG}); - -var xOutput = createVariable({prefix:"X"}, xyzFormat); -var yOutput = createVariable({prefix:"Y"}, xyzFormat); -var zOutput = createVariable({onchange: function() {retracted = false;}, prefix:"Z"}, xyzFormat); -var aOutput = createVariable({prefix:"A"}, abcFormat); -var bOutput = createVariable({prefix:"B"}, abcFormat); -var cOutput = createVariable({prefix:"C"}, abcFormat); -var feedOutput = createVariable({prefix:"F"}, feedFormat); -var pitchOutput = createVariable({prefix:"F", force:true}, pitchFormat); -var sOutput = createVariable({prefix:"S", force:true}, rpmFormat); -var dOutput = createVariable({}, dFormat); - -// circular output -var iOutput = createReferenceVariable({prefix:"I", force:true}, xyzFormat); -var jOutput = createReferenceVariable({prefix:"J", force:true}, xyzFormat); -var kOutput = createReferenceVariable({prefix:"K", force:true}, xyzFormat); - -var gMotionModal = createModal({}, gFormat); // modal group 1 // G0-G3, ... -var gPlaneModal = createModal({onchange:function () {gMotionModal.reset();}}, gFormat); // modal group 2 // G17-19 -var gAbsIncModal = createModal({}, gFormat); // modal group 3 // G90-91 -var gFeedModeModal = createModal({}, gFormat); // modal group 5 // G93-94 -var gUnitModal = createModal({}, gFormat); // modal group 6 // G20-21 -var gCycleModal = createModal({}, gFormat); // modal group 9 // G81, ... -var gRetractModal = createModal({force:true}, gFormat); // modal group 10 // G98-99 -var gRotationModal = createModal({ - onchange: function () { - if (probeVariables.probeAngleMethod == "G68") { - probeVariables.outputRotationCodes = true; - } - } -}, gFormat); // modal group 16 // G68-G69 - -// fixed settings -var firstFeedParameter = 100; // the first variable to use with parametric feed -var forceResetWorkPlane = false; // enable to force reset of machine ABC on new orientation -var minimumCyclePoints = 5; // minimum number of points in cycle operation to consider for subprogram -var useDwoForPositioning = true; // specifies to use the DWO feature for XY positioning for multi-axis operations - -var WARNING_WORK_OFFSET = 0; - -var allowIndexingWCSProbing = false; // specifies that probe WCS with tool orientation is supported -var probeVariables = { - outputRotationCodes: false, // defines if it is required to output rotation codes - probeAngleMethod: "OFF", // OFF, AXIS_ROT, G68, G54.4 - compensationXY: undefined, - rotationalAxis: -1 -}; - -var SUB_UNKNOWN = 0; -var SUB_PATTERN = 1; -var SUB_CYCLE = 2; - -// collected state -var sequenceNumber; -var currentWorkOffset; -var coolantPressure; -var optionalSection = false; -var forceSpindleSpeed = false; -var forceCoolant = false; -var activeMovements; // do not use by default -var currentFeedId; -var maximumCircularRadiiDifference = toPreciseUnit(0.005, MM); -var maximumLineLength = 80; // the maximum number of charaters allowed in a line -var subprograms = []; -var currentPattern = -1; -var firstPattern = false; -var currentSubprogram; -var lastSubprogram; -var initialSubprogramNumber = 90000; -var definedPatterns = new Array(); -var incrementalMode = false; -var saveShowSequenceNumbers; -var cycleSubprogramIsActive = false; -var patternIsActive = false; -var lastOperationComment = ""; -var incrementalSubprogram; -var retracted = false; // specifies that the tool has been retracted to the safe plane -var hasA = false; -var hasB = false; -var hasC = false; -var measureTool = false; -var cycleReverse = false; -probeMultipleFeatures = true; -var maximumSpindleRPM = 15000; -var homePositionCenter = false; - -// used to convert blocks to optional for safeStartAllOperations, might get used outside of onSection -var operationNeedsSafeStart = false; - -/** - Writes the specified block. -*/ -var skipBlock = false; -function writeBlock() { - var text = formatWords(arguments); - if (!text) { - return; - } - var maximumSequenceNumber = ((staticProperties.useSubroutines == "allOperations") || (staticProperties.useSubroutines == "patterns") || - (staticProperties.useSubroutines == "cycles")) ? initialSubprogramNumber : 99999; - if (staticProperties.showSequenceNumbers) { - if (sequenceNumber >= maximumSequenceNumber) { - sequenceNumber = staticProperties.sequenceNumberStart; - } - if (optionalSection || skipBlock) { - if (text) { - writeWords("/", "N" + sequenceNumber, text); - } - } else { - writeWords2("N" + sequenceNumber, arguments); - } - sequenceNumber += staticProperties.sequenceNumberIncrement; - } else { - if (optionalSection || skipBlock) { - writeWords2("/", arguments); - } else { - writeWords(arguments); - } - } - skipBlock = false; -} - -/** - Writes the specified block - used for tool changes only. -*/ -function writeToolBlock() { - var show = staticProperties.showSequenceNumbers; - staticProperties.showSequenceNumbers = (show || staticProperties.sequenceNumberOnlyOnToolChange); - writeBlock(arguments); - staticProperties.showSequenceNumbers = show; -} - -/** - Writes the specified optional block. -*/ -function writeOptionalBlock() { - skipBlock = true; - writeBlock(arguments); -} - -function formatComment(text) { - return "(" + String(text).replace(/[()]/g, "") + ")"; -} - -/** - Output a comment. -*/ -function writeComment(text) { - writeln(formatComment(text.substr(0, maximumLineLength - 2))); -} - -/** - Returns the matching HAAS tool type for the tool. -*/ -function getHaasToolType(toolType) { - switch (toolType) { - case TOOL_DRILL: - case TOOL_REAMER: - return 1; // drill - case TOOL_TAP_RIGHT_HAND: - case TOOL_TAP_LEFT_HAND: - return 2; // tap - case TOOL_MILLING_FACE: - case TOOL_MILLING_SLOT: - case TOOL_BORING_BAR: - return 3; // shell mill - case TOOL_MILLING_END_FLAT: - case TOOL_MILLING_END_BULLNOSE: - case TOOL_MILLING_TAPERED: - case TOOL_MILLING_DOVETAIL: - return 4; // end mill - case TOOL_DRILL_SPOT: - case TOOL_MILLING_CHAMFER: - case TOOL_DRILL_CENTER: - case TOOL_COUNTER_SINK: - case TOOL_COUNTER_BORE: - case TOOL_MILLING_THREAD: - case TOOL_MILLING_FORM: - return 5; // center drill - case TOOL_MILLING_END_BALL: - case TOOL_MILLING_LOLLIPOP: - return 6; // ball nose - case TOOL_PROBE: - return 7; // probe - default: - error(localize("Invalid HAAS tool type.")); - return -1; - } -} - -function getHaasProbingType(toolType, use9023) { - switch (getHaasToolType(toolType)) { - case 3: - case 4: - return (use9023 ? 23 : 1); // rotate - case 1: - case 2: - case 5: - case 6: - case 7: - return (use9023 ? 12 : 2); // non rotate - case 0: - return (use9023 ? 13 : 3); // rotate length and dia - default: - error(localize("Invalid HAAS tool type.")); - return -1; - } -} - -function writeToolCycleBlock(tool) { - writeOptionalBlock("T" + toolFormat.format(tool.number), mFormat.format(6)); // get tool - writeOptionalBlock(mFormat.format(0)); // wait for operator -} - -function prepareForToolCheck() { - onCommand(COMMAND_STOP_SPINDLE); - onCommand(COMMAND_COOLANT_OFF); - - // cancel TCP so that tool doesn't follow tables - if (currentSection.isMultiAxis() && tcpIsSupported) { - disableLengthCompensation(false, "TCPC OFF"); - } - if ((currentSection.isMultiAxis() && getCurrentDirection().length != 0) || - (currentMachineABC != undefined && currentMachineABC.length != 0)) { - setWorkPlane(new Vector(0, 0, 0)); - forceWorkPlane(); - } -} - -function writeToolMeasureBlock(tool, preMeasure) { - // var writeFunction = measureTool ? writeBlock : writeOptionalBlock; - var writeFunction = writeBlock; - var comment = measureTool ? formatComment("MEASURE TOOL") : ""; - - if (!preMeasure) { - prepareForToolCheck(); - } - if (false) { // use Macro P9023 to measure tools - var probingType = getHaasProbingType(tool.type, true); - writeFunction( - gFormat.format(65), - "P9023", - "A" + probingType + ".", - "T" + toolFormat.format(tool.number), - conditional((probingType != 12), "H" + xyzFormat.format(tool.bodyLength + tool.holderLength)), - conditional((probingType != 12), "D" + xyzFormat.format(tool.diameter)), - comment - ); - } else { // use Macro P9995 to measure tools - // writeFunction("T" + toolFormat.format(tool.number), mFormat.format(6)); // get tool - writeFunction( - gFormat.format(65), - "P9995", - "A0.", - "B" + getHaasToolType(tool.type) + ".", - "C" + getHaasProbingType(tool.type, false) + ".", - "T" + toolFormat.format(tool.number), - "E" + xyzFormat.format(tool.bodyLength + tool.holderLength), - "D" + xyzFormat.format(tool.diameter), - "K" + xyzFormat.format(0.1), - "I0.", - comment - ); // probe tool - } - measureTool = false; -} - -function defineMachineModel() { - var useTCPC = staticProperties.useTCPC; - switch (staticProperties.machineModel) { - case "umc-500": - var axis1 = createAxis({coordinate:1, table:true, axis:[0, 1, 0], range:[-35, 120], preference:1, tcp:useTCPC}); - var axis2 = createAxis({coordinate:2, table:true, axis:[0, 0, 1], cyclic:true, preference:0, reset:1, tcp:useTCPC}); - machineConfiguration = new MachineConfiguration(axis1, axis2); - machineConfiguration.setHomePositionX(toPreciseUnit(-23.96, IN)); - machineConfiguration.setHomePositionY(toPreciseUnit(-3.37, IN)); - machineConfiguration.setRetractPlane(toPreciseUnit(0, IN)); - maximumSpindleRPM = 8100; - break; - case "umc-750": - var axis1 = createAxis({coordinate:1, table:true, axis:[0, 1, 0], range:[-35, 120], preference:1, tcp:useTCPC}); - var axis2 = createAxis({coordinate:2, table:true, axis:[0, 0, 1], cyclic:true, preference:0, reset:1, tcp:useTCPC}); - machineConfiguration = new MachineConfiguration(axis1, axis2); - machineConfiguration.setHomePositionX(toPreciseUnit(-29.0, IN)); - machineConfiguration.setHomePositionY(toPreciseUnit(-8, IN)); - machineConfiguration.setRetractPlane(toPreciseUnit(2.5, IN)); - maximumSpindleRPM = 8100; - break; - case "umc-1000": - var axis1 = createAxis({coordinate:1, table:true, axis:[0, 1, 0], range:[-35, 120], preference:1, tcp:useTCPC}); - var axis2 = createAxis({coordinate:2, table:true, axis:[0, 0, 1], cyclic:true, preference:0, reset:1, tcp:useTCPC}); - machineConfiguration = new MachineConfiguration(axis1, axis2); - machineConfiguration.setHomePositionX(toPreciseUnit(-40.07, IN)); - machineConfiguration.setHomePositionY(toPreciseUnit(-10.76, IN)); - machineConfiguration.setRetractPlane(toPreciseUnit(0, IN)); - maximumSpindleRPM = 8100; - break; - case "umc-1600": - var axis1 = createAxis({coordinate:1, table:true, axis:[0, 1, 0], range:[-120, 120], preference:1, tcp:useTCPC}); - var axis2 = createAxis({coordinate:2, table:true, axis:[0, 0, 1], cyclic:true, preference:0, reset:1, tcp:useTCPC}); - machineConfiguration = new MachineConfiguration(axis1, axis2); - machineConfiguration.setHomePositionX(toPreciseUnit(0, IN)); - machineConfiguration.setHomePositionY(toPreciseUnit(0, IN)); - machineConfiguration.setRetractPlane(toPreciseUnit(0, IN)); - maximumSpindleRPM = 7500; - break; - } - machineConfiguration.setModel(staticProperties.machineModel.toUpperCase()); - machineConfiguration.setVendor("Haas Automation"); - - setMachineConfiguration(machineConfiguration); - if (receivedMachineConfiguration) { - warning(localize("The provided CAM machine configuration is overwritten by the postprocessor.")); - receivedMachineConfiguration = false; // CAM provided machine configuration is overwritten - } -} - -// Start of machine configuration logic -var compensateToolLength = false; // add the tool length to the pivot distance for nonTCP rotary heads -var virtualTooltip = false; // translate the pivot point to the virtual tool tip for nonTCP rotary heads -// internal variables, do not change -var receivedMachineConfiguration; -var tcpIsSupported; - -function activateMachine() { - // determine if TCP is supported by the machine - tcpIsSupported = false; - var axes = [machineConfiguration.getAxisU(), machineConfiguration.getAxisV(), machineConfiguration.getAxisW()]; - for (var i in axes) { - if (axes[i].isEnabled() && axes[i].isTCPEnabled()) { - tcpIsSupported = true; - break; - } - } - - // setup usage of multiAxisFeatures - useMultiAxisFeatures = getProperty("useMultiAxisFeatures") != undefined ? getProperty("useMultiAxisFeatures") : - (typeof useMultiAxisFeatures != "undefined" ? useMultiAxisFeatures : false); - useABCPrepositioning = getProperty("useABCPrepositioning") != undefined ? getProperty("useABCPrepositioning") : - (typeof useABCPrepositioning != "undefined" ? useABCPrepositioning : false); - - if (!machineConfiguration.isMachineCoordinate(0) && (typeof aOutput != "undefined")) { - aOutput.disable(); - } - if (!machineConfiguration.isMachineCoordinate(1) && (typeof bOutput != "undefined")) { - bOutput.disable(); - } - if (!machineConfiguration.isMachineCoordinate(2) && (typeof cOutput != "undefined")) { - cOutput.disable(); - } - - if (!machineConfiguration.isMultiAxisConfiguration()) { - return; // don't need to modify any settings for 3-axis machines - } - - // retract/reconfigure - safeRetractDistance = staticProperties.singleResultsFile != undefined ? staticProperties.singleResultsFile : - (typeof safeRetractDistance == "number" ? safeRetractDistance : 0); - if (machineConfiguration.performRewinds() || (typeof performRewinds == "undefined" ? false : performRewinds)) { - machineConfiguration.enableMachineRewinds(); // enables the rewind/reconfigure logic - if (typeof stockExpansion != "undefined") { - machineConfiguration.setRewindStockExpansion(stockExpansion); - if (!receivedMachineConfiguration) { - setMachineConfiguration(machineConfiguration); - } - } - } - - if (machineConfiguration.isHeadConfiguration()) { - compensateToolLength = typeof compensateToolLength == "undefined" ? false : compensateToolLength; - virtualTooltip = typeof virtualTooltip == "undefined" ? false : virtualTooltip; - machineConfiguration.setVirtualTooltip(virtualTooltip); - } - setFeedrateMode(); - - if (machineConfiguration.isHeadConfiguration() && compensateToolLength) { - for (var i = 0; i < getNumberOfSections(); ++i) { - var section = getSection(i); - if (section.isMultiAxis()) { - machineConfiguration.setToolLength(section.getTool().getBodyLength()); // define the tool length for head adjustments - section.optimizeMachineAnglesByMachine(machineConfiguration, OPTIMIZE_AXIS); - } - } - } else { - optimizeMachineAngles2(OPTIMIZE_AXIS); - } -} - -function setFeedrateMode(reset) { - if ((tcpIsSupported && !reset) || !machineConfiguration.isMultiAxisConfiguration()) { - return; - } - machineConfiguration.setMultiAxisFeedrate( - tcpIsSupported ? FEED_FPM : staticProperties.useDPMFeeds ? FEED_DPM : FEED_INVERSE_TIME, - 9999.99, // maximum output value for inverse time feed rates - INVERSE_MINUTES, // can be INVERSE_SECONDS or DPM_COMBINATION for DPM feeds - 0.5, // tolerance to determine when the DPM feed has changed - 1.0 // ratio of rotary accuracy to linear accuracy for DPM calculations - ); - if (!receivedMachineConfiguration || (revision < 45765)) { - setMachineConfiguration(machineConfiguration); - } -} - -function defineMachine() { - hasA = staticProperties.hasAAxis != "false"; - hasB = staticProperties.hasBAxis != "false"; - hasC = staticProperties.hasCAxis != "false"; - - if (hasA && hasB && hasC) { - error(localize("Only two rotary axes can be active at the same time.")); - return; - } else if ((hasA || hasB || hasC) && staticProperties.machineModel != "none") { - error(localize("You can only select either a machine model or use the ABC axis properties.")); - return; - } else if (((hasA || hasB || hasC) || staticProperties.machineModel != "none") && (receivedMachineConfiguration && machineConfiguration.isMultiAxisConfiguration())) { - error(localize("You can only select either a machine in the CAM setup or use the properties to define your kinematics.")); - return; - } - if (staticProperties.machineModel == "none") { - if (hasA || hasB || hasC) { // configure machine - var aAxis; - var bAxis; - var cAxis; - var useTCPC = staticProperties.useTCPC; - if (hasA) { // A Axis - For horizontal machines and trunnions - var dir = staticProperties.hasAAxis == "reversed" ? -1 : 1; - if (hasC || hasB) { - var aMin = (dir == 1) ? -120 - 0.0001 : -30 - 0.0001; - var aMax = (dir == 1) ? 30 + 0.0001 : 120 + 0.0001; - aAxis = createAxis({coordinate:0, table:true, axis:[dir, 0, 0], range:[aMin, aMax], preference:dir, reset:(hasB ? 0 : 1), tcp:useTCPC}); - } else { - aAxis = createAxis({coordinate:0, table:true, axis:[dir, 0, 0], cyclic:true, tcp:useTCPC}); - } - } - - if (hasB) { // B Axis - For horizontal machines and trunnions - var dir = staticProperties.hasBAxis == "reversed" ? -1 : 1; - if (hasC) { - var bMin = (dir == 1) ? -120 - 0.0001 : -30 - 0.0001; - var bMax = (dir == 1) ? 30 + 0.0001 : 120 + 0.0001; - bAxis = createAxis({coordinate:1, table:true, axis:[0, dir, 0], range:[bMin, bMax], preference:-dir, reset:1, tcp:useTCPC}); - } else if (hasA) { - bAxis = createAxis({coordinate:1, table:true, axis:[0, 0, dir], cyclic:true, tcp:useTCPC}); - } else { - bAxis = createAxis({coordinate:1, table:true, axis:[0, dir, 0], cyclic:true, tcp:useTCPC}); - } - } - - if (hasC) { // C Axis - For trunnions only - var dir = staticProperties.hasCAxis == "reversed" ? -1 : 1; - cAxis = createAxis({coordinate:2, table:true, axis:[0, 0, dir], cyclic:true, reset:1, tcp:useTCPC}); - } - - if (hasA && hasC) { // AC trunnion - machineConfiguration = new MachineConfiguration(aAxis, cAxis); - } else if (hasB && hasC) { // BC trunnion - machineConfiguration = new MachineConfiguration(bAxis, cAxis); - } else if (hasA && hasB) { // AB trunnion - machineConfiguration = new MachineConfiguration(aAxis, bAxis); - } else if (hasA) { // A rotary - machineConfiguration = new MachineConfiguration(aAxis); - } else if (hasB) { // B rotary - horizontal machine only - machineConfiguration = new MachineConfiguration(bAxis); - } else if (hasC) { // C rotary - machineConfiguration = new MachineConfiguration(cAxis); - } - setMachineConfiguration(machineConfiguration); - if (receivedMachineConfiguration) { - warning(localize("The provided CAM machine configuration is overwritten by the postprocessor.")); - receivedMachineConfiguration = false; // CAM provided machine configuration is overwritten - } - } - } else { - defineMachineModel(); - } - /* home positions */ - // machineConfiguration.setHomePositionX(toPreciseUnit(0, IN)); - // machineConfiguration.setHomePositionY(toPreciseUnit(0, IN)); - // machineConfiguration.setRetractPlane(toPreciseUnit(0, IN)); -} -// End of machine configuration logic - -function onOpen() { - receivedMachineConfiguration = (typeof machineConfiguration.isReceived == "function") ? machineConfiguration.isReceived() : - ((machineConfiguration.getDescription() != "") || machineConfiguration.isMultiAxisConfiguration()); - if (typeof defineMachine == "function") { - defineMachine(); // hardcoded machine configuration - } - activateMachine(); // enable the machine optimizations and settings - - if (staticProperties.useDPMFeeds) { - gFeedModeModal.format(94); - } - if (staticProperties.useRadius) { - maximumCircularSweep = toRad(90); // avoid potential center calculation errors for CNC - } - if (staticProperties.sequenceNumberOnlyOnToolChange) { - staticProperties.showSequenceNumbers = false; - } - if (!staticProperties.useDWO) { - useDWOForPositioning = false; - } - - gRotationModal.format(69); // Default to G69 Rotation Off - - if (toPreciseUnit(highFeedrate, MM) <= 0) { - error(localize("You must set 'highFeedrate' because axes are not synchronized for rapid traversal.")); - return; - } - - if (!staticProperties.separateWordsWithSpace) { - setWordSeparator(""); - } - saveshowSequenceNumbers = staticProperties.showSequenceNumbers; - sequenceNumber = staticProperties.sequenceNumberStart; - writeln("%"); - if (programName) { - var programId; - try { - programId = getAsInt(programName); - } catch (e) { - error(localize("Program name must be a number.")); - return; - } - if (!((programId >= 1) && (programId <= 99999))) { - error(localize("Program number is out of range.")); - return; - } - writeln( - "O" + oFormat.format(programId) + - conditional(programComment, " " + formatComment(programComment.substr(0, maximumLineLength - 2 - ("O" + oFormat.format(programId)).length - 1))) - ); - lastSubprogram = (initialSubprogramNumber - 1); - } else { - error(localize("Program name has not been specified.")); - return; - } - - if (staticProperties.useG0) { - writeComment(localize("Using G0 which travels along dogleg path.")); - } else { - writeComment(subst(localize("Using high feed G1 F%1 instead of G0."), feedFormat.format(toPreciseUnit(highFeedrate, MM)))); - } - - if (staticProperties.writeVersion) { - if ((typeof getHeaderVersion == "function") && getHeaderVersion()) { - writeComment(localize("post version") + ": " + getHeaderVersion()); - } - if ((typeof getHeaderDate == "function") && getHeaderDate()) { - writeComment(localize("post modified") + ": " + getHeaderDate()); - } - } - - // dump machine configuration - var vendor = machineConfiguration.getVendor(); - var model = machineConfiguration.getModel(); - var description = machineConfiguration.getDescription(); - - if (staticProperties.writeMachine && (vendor || model || description)) { - writeComment(localize("Machine")); - if (vendor) { - writeComment(" " + localize("vendor") + ": " + vendor); - } - if (model) { - writeComment(" " + localize("model") + ": " + model); - } - if (description) { - writeComment(" " + localize("description") + ": " + description); - } - } - - // dump tool information - if (staticProperties.writeTools) { - var zRanges = {}; - if (is3D()) { - var numberOfSections = getNumberOfSections(); - for (var i = 0; i < numberOfSections; ++i) { - var section = getSection(i); - var zRange = section.getGlobalZRange(); - var tool = section.getTool(); - if (zRanges[tool.number]) { - zRanges[tool.number].expandToRange(zRange); - } else { - zRanges[tool.number] = zRange; - } - } - } - - var tools = getToolTable(); - if (tools.getNumberOfTools() > 0) { - for (var i = 0; i < tools.getNumberOfTools(); ++i) { - var tool = tools.getTool(i); - var comment = "T" + toolFormat.format(tool.number) + " " + - "D=" + xyzFormat.format(tool.diameter) + " " + - localize("CR") + "=" + xyzFormat.format(tool.cornerRadius); - if ((tool.taperAngle > 0) && (tool.taperAngle < Math.PI)) { - comment += " " + localize("TAPER") + "=" + taperFormat.format(tool.taperAngle) + localize("deg"); - } - if (zRanges[tool.number]) { - comment += " - " + localize("ZMIN") + "=" + xyzFormat.format(zRanges[tool.number].getMinimum()); - } - comment += " - " + getToolTypeName(tool.type); - writeComment(comment); - - if (staticProperties.useM130PartImages) { - var toolRenderer = createToolRenderer(); - if (toolRenderer) { - toolRenderer.setBackgroundColor(new Color(1, 1, 1)); - toolRenderer.setFluteColor(new Color(40.0 / 255, 40.0 / 255, 40.0 / 255)); - toolRenderer.setShoulderColor(new Color(80.0 / 255, 80.0 / 255, 80.0 / 255)); - toolRenderer.setShaftColor(new Color(80.0 / 255, 80.0 / 255, 80.0 / 255)); - toolRenderer.setHolderColor(new Color(40.0 / 255, 40.0 / 255, 40.0 / 255)); - if (i % 2 == 0) { - toolRenderer.setBackgroundColor(new Color(1, 1, 1)); - } else { - toolRenderer.setBackgroundColor(new Color(240 / 255.0, 240 / 255.0, 240 / 255.0)); - } - var path = "tool" + tool.number + ".png"; - var width = 400; - var height = 532; - toolRenderer.exportAs(path, "image/png", tool, width, height); - } - } - } - } - } - - // 6/21/21 | Gavin Williams | will1742 - // Probing now required. Using P9995. - - // optionally cycle through all tools - if (staticProperties.optionallyCycleToolsAtStart || staticProperties.measureToolsAtStart) { - var tools = getToolTable(); - if (tools.getNumberOfTools() > 0) { - writeln(""); - /* - writeOptionalBlock(mFormat.format(0), formatComment(localize("Read note"))); // wait for operator - writeComment(localize("With BLOCK DELETE turned off each tool will cycle through")); - writeComment(localize("the spindle to verify that the correct tool is in the tool magazine")); - if (staticProperties.measureToolsAtStart) { - writeComment(localize("and to automatically measure it")); - } - writeComment(localize("Once the tools are verified turn BLOCK DELETE on to skip verification")); - */ - - // 6/21/21 | Gavin Williams | will1742 - writeBlock(gFormat.format(0), - gFormat.format(17), - gFormat.format(40), - gFormat.format(49), - gFormat.format(80), - gFormat.format(90), formatComment("Reset work plane, cancel all cycles and offsets")); - writeComment("Load and probe tools"); - - for (var i = 0; i < tools.getNumberOfTools(); ++i) { - var tool = tools.getTool(i); - if (staticProperties.measureToolsAtStart && (tool.type == TOOL_PROBE)) { - continue; - } - var comment = "T" + toolFormat.format(tool.number) + " " + - "D=" + xyzFormat.format(tool.diameter) + " " + - localize("CR") + "=" + xyzFormat.format(tool.cornerRadius); - if ((tool.taperAngle > 0) && (tool.taperAngle < Math.PI)) { - comment += " " + localize("TAPER") + "=" + taperFormat.format(tool.taperAngle) + localize("deg"); - } - comment += " - " + getToolTypeName(tool.type); - writeComment(comment); - if (staticProperties.measureToolsAtStart) { - writeBlock("T" + toolFormat.format(tool.number), mFormat.format(6)); //Changes Tool - writeBlock(mFormat.format(0), formatComment("Load Tool")); //Pause until operator loads tool - //writeToolMeasureOPT(tool); - writeToolMeasureBlock(tool, true); - } else { - writeToolCycleBlock(tool); - } - } - } - writeln(""); - } - - if (staticProperties.useDWO) { - var failed = false; - var dynamicWCSs = {}; - for (var i = 0; i < getNumberOfSections(); ++i) { - var section = getSection(i); - var description = section.hasParameter("operation-comment") ? section.getParameter("operation-comment") : ("#" + (i + 1)); - if (!section.hasDynamicWorkOffset()) { - error(subst(localize("Dynamic work offset has not been set for operation '%1'."), description)); - failed = true; - } - - var o = section.getDynamicWCSOrigin(); - var p = section.getDynamicWCSPlane(); - if (dynamicWCSs[section.getDynamicWorkOffset()]) { - if ((Vector.diff(o, dynamicWCSs[section.getDynamicWorkOffset()].origin).length > 1e-9) || - (Matrix.diff(p, dynamicWCSs[section.getDynamicWorkOffset()].plane).n1 > 1e-9)) { - error(subst(localize("Dynamic WCS mismatch for operation '%1'."), description)); - failed = true; - } - } else { - dynamicWCSs[section.getDynamicWorkOffset()] = {origin:o, plane:p}; - } - } - if (failed) { - return; - } - } - - if (false) { - // check for duplicate tool number - for (var i = 0; i < getNumberOfSections(); ++i) { - var sectioni = getSection(i); - var tooli = sectioni.getTool(); - for (var j = i + 1; j < getNumberOfSections(); ++j) { - var sectionj = getSection(j); - var toolj = sectionj.getTool(); - if (tooli.number == toolj.number) { - if (xyzFormat.areDifferent(tooli.diameter, toolj.diameter) || - xyzFormat.areDifferent(tooli.cornerRadius, toolj.cornerRadius) || - abcFormat.areDifferent(tooli.taperAngle, toolj.taperAngle) || - (tooli.numberOfFlutes != toolj.numberOfFlutes)) { - error( - subst( - localize("Using the same tool number for different cutter geometry for operation '%1' and '%2'."), - sectioni.hasParameter("operation-comment") ? sectioni.getParameter("operation-comment") : ("#" + (i + 1)), - sectionj.hasParameter("operation-comment") ? sectionj.getParameter("operation-comment") : ("#" + (j + 1)) - ) - ); - return; - } - } - } - } - } - - if ((getNumberOfSections() > 0) && (getSection(0).workOffset == 0)) { - for (var i = 0; i < getNumberOfSections(); ++i) { - if (getSection(i).workOffset > 0) { - error(localize("Using multiple work offsets is not possible if the initial work offset is 0.")); - return; - } - } - } - - // absolute coordinates and feed per min - writeBlock(gAbsIncModal.format(90), gFeedModeModal.format(94), gPlaneModal.format(17)); - - switch (unit) { - case IN: - writeBlock(gUnitModal.format(20)); - break; - case MM: - writeBlock(gUnitModal.format(21)); - break; - } - - coolantPressure = staticProperties.coolantPressure; - - if (staticProperties.chipTransport) { - onCommand(COMMAND_START_CHIP_TRANSPORT); - } - // Probing Surface Inspection - if (typeof inspectionWriteVariables == "function") { - inspectionWriteVariables(); - } -} - -function onComment(message) { - writeComment(message); -} - -/** Force output of X, Y, and Z. */ -function forceXYZ() { - xOutput.reset(); - yOutput.reset(); - zOutput.reset(); -} - -/** Force output of A, B, and C. */ -function forceABC() { - aOutput.reset(); - bOutput.reset(); - cOutput.reset(); -} - -function forceFeed() { - currentFeedId = undefined; - feedOutput.reset(); -} - -/** Force output of X, Y, Z, A, B, C, and F on next output. */ -function forceAny() { - forceXYZ(); - forceABC(); - forceFeed(); -} - -var lengthCompensationActive = false; -/** Disables length compensation if currently active or if forced. */ -function disableLengthCompensation(force, message) { - if (lengthCompensationActive || force) { - writeBlock(gFormat.format(49), conditional(message, formatComment(message))); - lengthCompensationActive = false; - } -} - -function writeG187() { - if (hasParameter("operation-strategy") && (getParameter("operation-strategy") == "drill")) { - writeBlock(gFormat.format(187)); // reset G187 setting to machine default - } else if (hasParameter("operation:tolerance")) { - var tolerance = Math.max(getParameter("operation:tolerance"), 0); - if (tolerance > 0) { - var stockToLeaveThreshold = toUnit(0.1, MM); - var stockToLeave = 0; - var verticalStockToLeave = 0; - if (hasParameter("operation:stockToLeave")) { - stockToLeave = xyzFormat.getResultingValue(getParameter("operation:stockToLeave")); - } - if (hasParameter("operation:verticalStockToLeave")) { - verticalStockToLeave = xyzFormat.getResultingValue(getParameter("operation:verticalStockToLeave")); - } - - var workMode; - if (((stockToLeave > stockToLeaveThreshold) && (verticalStockToLeave > stockToLeaveThreshold)) || - (hasParameter("operation:strategy") && getParameter("operation:strategy") == "face")) { - workMode = 1; // roughing - } else { - if ((stockToLeave > 0) || (verticalStockToLeave > 0)) { - workMode = 2; // default - } else { - workMode = 3; // fine - } - } - writeBlock(gFormat.format(187), "P" + workMode); // set tolerance mode - // writeBlock(gFormat.format(187), "P" + workMode, "E" + xyzFormat.format(tolerance)); // set tolerance mode - } else { - writeBlock(gFormat.format(187)); // reset G187 setting to machine default - } - } else { - writeBlock(gFormat.format(187)); // reset G187 setting to machine default - } -} - -function FeedContext(id, description, feed) { - this.id = id; - this.description = description; - this.feed = feed; -} - -function getFeed(f) { - if (activeMovements) { - var feedContext = activeMovements[movement]; - if (feedContext != undefined) { - if (!feedFormat.areDifferent(feedContext.feed, f)) { - if (feedContext.id == currentFeedId) { - return ""; // nothing has changed - } - forceFeed(); - currentFeedId = feedContext.id; - return "F#" + (firstFeedParameter + feedContext.id); - } - } - currentFeedId = undefined; // force Q feed next time - } - return feedOutput.format(f); // use feed value -} - -function initializeActiveFeeds() { - activeMovements = new Array(); - var movements = currentSection.getMovements(); - - var id = 0; - var activeFeeds = new Array(); - if (hasParameter("operation:tool_feedCutting")) { - if (movements & ((1 << MOVEMENT_CUTTING) | (1 << MOVEMENT_LINK_TRANSITION) | (1 << MOVEMENT_EXTENDED))) { - var feedContext = new FeedContext(id, localize("Cutting"), getParameter("operation:tool_feedCutting")); - activeFeeds.push(feedContext); - activeMovements[MOVEMENT_CUTTING] = feedContext; - activeMovements[MOVEMENT_LINK_TRANSITION] = feedContext; - activeMovements[MOVEMENT_EXTENDED] = feedContext; - } - ++id; - if (movements & (1 << MOVEMENT_PREDRILL)) { - feedContext = new FeedContext(id, localize("Predrilling"), getParameter("operation:tool_feedCutting")); - activeMovements[MOVEMENT_PREDRILL] = feedContext; - activeFeeds.push(feedContext); - } - ++id; - } - - if (hasParameter("operation:finishFeedrate")) { - if (movements & (1 << MOVEMENT_FINISH_CUTTING)) { - var feedContext = new FeedContext(id, localize("Finish"), getParameter("operation:finishFeedrate")); - activeFeeds.push(feedContext); - activeMovements[MOVEMENT_FINISH_CUTTING] = feedContext; - } - ++id; - } else if (hasParameter("operation:tool_feedCutting")) { - if (movements & (1 << MOVEMENT_FINISH_CUTTING)) { - var feedContext = new FeedContext(id, localize("Finish"), getParameter("operation:tool_feedCutting")); - activeFeeds.push(feedContext); - activeMovements[MOVEMENT_FINISH_CUTTING] = feedContext; - } - ++id; - } - - if (hasParameter("operation:tool_feedEntry")) { - if (movements & (1 << MOVEMENT_LEAD_IN)) { - var feedContext = new FeedContext(id, localize("Entry"), getParameter("operation:tool_feedEntry")); - activeFeeds.push(feedContext); - activeMovements[MOVEMENT_LEAD_IN] = feedContext; - } - ++id; - } - - if (hasParameter("operation:tool_feedExit")) { - if (movements & (1 << MOVEMENT_LEAD_OUT)) { - var feedContext = new FeedContext(id, localize("Exit"), getParameter("operation:tool_feedExit")); - activeFeeds.push(feedContext); - activeMovements[MOVEMENT_LEAD_OUT] = feedContext; - } - ++id; - } - - if (hasParameter("operation:noEngagementFeedrate")) { - if (movements & (1 << MOVEMENT_LINK_DIRECT)) { - var feedContext = new FeedContext(id, localize("Direct"), getParameter("operation:noEngagementFeedrate")); - activeFeeds.push(feedContext); - activeMovements[MOVEMENT_LINK_DIRECT] = feedContext; - } - ++id; - } else if (hasParameter("operation:tool_feedCutting") && - hasParameter("operation:tool_feedEntry") && - hasParameter("operation:tool_feedExit")) { - if (movements & (1 << MOVEMENT_LINK_DIRECT)) { - var feedContext = new FeedContext(id, localize("Direct"), Math.max(getParameter("operation:tool_feedCutting"), getParameter("operation:tool_feedEntry"), getParameter("operation:tool_feedExit"))); - activeFeeds.push(feedContext); - activeMovements[MOVEMENT_LINK_DIRECT] = feedContext; - } - ++id; - } - - if (hasParameter("operation:reducedFeedrate")) { - if (movements & (1 << MOVEMENT_REDUCED)) { - var feedContext = new FeedContext(id, localize("Reduced"), getParameter("operation:reducedFeedrate")); - activeFeeds.push(feedContext); - activeMovements[MOVEMENT_REDUCED] = feedContext; - } - ++id; - } - - if (hasParameter("operation:tool_feedRamp")) { - if (movements & ((1 << MOVEMENT_RAMP) | (1 << MOVEMENT_RAMP_HELIX) | (1 << MOVEMENT_RAMP_PROFILE) | (1 << MOVEMENT_RAMP_ZIG_ZAG))) { - var feedContext = new FeedContext(id, localize("Ramping"), getParameter("operation:tool_feedRamp")); - activeFeeds.push(feedContext); - activeMovements[MOVEMENT_RAMP] = feedContext; - activeMovements[MOVEMENT_RAMP_HELIX] = feedContext; - activeMovements[MOVEMENT_RAMP_PROFILE] = feedContext; - activeMovements[MOVEMENT_RAMP_ZIG_ZAG] = feedContext; - } - ++id; - } - if (hasParameter("operation:tool_feedPlunge")) { - if (movements & (1 << MOVEMENT_PLUNGE)) { - var feedContext = new FeedContext(id, localize("Plunge"), getParameter("operation:tool_feedPlunge")); - activeFeeds.push(feedContext); - activeMovements[MOVEMENT_PLUNGE] = feedContext; - } - ++id; - } - if (true) { // high feed - if ((movements & (1 << MOVEMENT_HIGH_FEED)) || (highFeedMapping != HIGH_FEED_NO_MAPPING)) { - var feed; - if (hasParameter("operation:highFeedrateMode") && getParameter("operation:highFeedrateMode") != "disabled") { - feed = getParameter("operation:highFeedrate"); - } else { - feed = toPreciseUnit(this.highFeedrate, MM); - } - var feedContext = new FeedContext(id, localize("High Feed"), feed); - activeFeeds.push(feedContext); - activeMovements[MOVEMENT_HIGH_FEED] = feedContext; - activeMovements[MOVEMENT_RAPID] = feedContext; - } - ++id; - } - - for (var i = 0; i < activeFeeds.length; ++i) { - var feedContext = activeFeeds[i]; - writeBlock("#" + (firstFeedParameter + feedContext.id) + "=" + feedFormat.format(feedContext.feed), formatComment(feedContext.description)); - } -} - -var currentWorkPlaneABC = undefined; -var activeG254 = false; - -function forceWorkPlane() { - currentWorkPlaneABC = undefined; -} - -function defineWorkPlane(_section, _setWorkPlane) { - var abc = new Vector(0, 0, 0); - if (machineConfiguration.isMultiAxisConfiguration()) { // use 5-axis indexing for multi-axis mode - // set working plane after datum shift - - if (_section.isMultiAxis()) { - cancelTransformation(); - abc = _section.getInitialToolAxisABC(); - if (_setWorkPlane) { - if (activeG254) { - writeBlock(gFormat.format(255)); // cancel DWO - activeG254 = false; - } - if (!retracted) { - moveToSafeRetractPosition(); - } - forceWorkPlane(); - onCommand(COMMAND_UNLOCK_MULTI_AXIS); - gMotionModal.reset(); - writeBlock( - gMotionModal.format(0), - conditional(machineConfiguration.isMachineCoordinate(0), "A" + abcFormat.format(abc.x)), - conditional(machineConfiguration.isMachineCoordinate(1), "B" + abcFormat.format(abc.y)), - conditional(machineConfiguration.isMachineCoordinate(2), "C" + abcFormat.format(abc.z)) - ); - } - } else { - abc = getWorkPlaneMachineABC(_section.workPlane, _setWorkPlane); - if (_setWorkPlane) { - setWorkPlane(abc); - } - } - } else { // pure 3D - var remaining = _section.workPlane; - if (!isSameDirection(remaining.forward, new Vector(0, 0, 1))) { - error(localize("Tool orientation is not supported.")); - return abc; - } - setRotation(remaining); - } - return abc; -} - -function setWorkPlane(abc) { - if (!machineConfiguration.isMultiAxisConfiguration()) { - return; // ignore - } - - var _skipBlock = false; - if (!((currentWorkPlaneABC == undefined) || - abcFormat.areDifferent(abc.x, currentWorkPlaneABC.x) || - abcFormat.areDifferent(abc.y, currentWorkPlaneABC.y) || - abcFormat.areDifferent(abc.z, currentWorkPlaneABC.z))) { - if (operationNeedsSafeStart) { - _skipBlock = true; - } else { - return; // no change - } - } - skipBlock = _skipBlock; - onCommand(COMMAND_UNLOCK_MULTI_AXIS); - - if (!retracted) { - skipBlock = _skipBlock; - moveToSafeRetractPosition(false); - } - - if (activeG254) { - skipBlock = _skipBlock; - activeG254 = false; - writeBlock(gFormat.format(255)); // cancel DWO - } - - gMotionModal.reset(); - skipBlock = _skipBlock; - writeBlock( - gMotionModal.format(0), - conditional(machineConfiguration.isMachineCoordinate(0), "A" + abcFormat.format(abc.x)), - conditional(machineConfiguration.isMachineCoordinate(1), "B" + abcFormat.format(abc.y)), - conditional(machineConfiguration.isMachineCoordinate(2), "C" + abcFormat.format(abc.z)) - ); - - skipBlock = _skipBlock; - onCommand(COMMAND_LOCK_MULTI_AXIS); - - if (staticProperties.useDWO && - (abcFormat.isSignificant(abc.x % (Math.PI * 2)) || abcFormat.isSignificant(abc.y % (Math.PI * 2)) || abcFormat.isSignificant(abc.z % (Math.PI * 2)))) { - skipBlock = _skipBlock; - activeG254 = true; - writeBlock(gFormat.format(254)); // enable DWO - } - - setCurrentABC(abc); // required for machine simulation - currentWorkPlaneABC = abc; -} - -var closestABC = true; // choose closest machine angles -var currentMachineABC = new Vector(0, 0, 0); - -function getPreferenceWeight(_abc) { - var axis = new Array(machineConfiguration.getAxisU(), machineConfiguration.getAxisV(), machineConfiguration.getAxisW()); - var abc = new Array(_abc.x, _abc.y, _abc.z); - var preference = 0; - for (var i = 0; i < 3; ++i) { - if (axis[i].isEnabled()) { - preference += ((abcFormat.getResultingValue(abc[axis[i].getCoordinate()]) * axis[i].getPreference()) < 0) ? -1 : 1; - } - } - return preference; -} - -function remapToABC(currentABC, previousABC) { - var both = machineConfiguration.getABCByDirectionBoth(machineConfiguration.getDirection(currentABC)); - var abc1 = machineConfiguration.remapToABC(both[0], previousABC); - abc1 = machineConfiguration.remapABC(abc1); - var abc2 = machineConfiguration.remapToABC(both[1], previousABC); - abc2 = machineConfiguration.remapABC(abc2); - - // choose angles based on preference - var preference1 = getPreferenceWeight(abc1); - var preference2 = getPreferenceWeight(abc2); - if (preference1 > preference2) { - return abc1; - } else if (preference2 > preference1) { - return abc2; - } - - // choose angles based on closest solution - if (Vector.diff(abc1, previousABC).length < Vector.diff(abc2, previousABC).length) { - return abc1; - } else { - return abc2; - } -} - -function getWorkPlaneMachineABC(workPlane, _setWorkPlane) { - var W = workPlane; // map to global frame - - var abc = machineConfiguration.getABC(W); - if (closestABC) { - if (currentMachineABC) { - abc = remapToABC(abc, currentMachineABC); - } else { - abc = machineConfiguration.getPreferredABC(abc); - } - } else { - abc = machineConfiguration.getPreferredABC(abc); - } - - try { - abc = machineConfiguration.remapABC(abc); - if (_setWorkPlane) { - currentMachineABC = abc; - } - } catch (e) { - error( - localize("Machine angles not supported") + ":" - + conditional(machineConfiguration.isMachineCoordinate(0), " A" + abcFormat.format(abc.x)) - + conditional(machineConfiguration.isMachineCoordinate(1), " B" + abcFormat.format(abc.y)) - + conditional(machineConfiguration.isMachineCoordinate(2), " C" + abcFormat.format(abc.z)) - ); - } - - var direction = machineConfiguration.getDirection(abc); - if (!isSameDirection(direction, W.forward)) { - error(localize("Orientation not supported.")); - } - - if (!machineConfiguration.isABCSupported(abc)) { - error( - localize("Work plane is not supported") + ":" - + conditional(machineConfiguration.isMachineCoordinate(0), " A" + abcFormat.format(abc.x)) - + conditional(machineConfiguration.isMachineCoordinate(1), " B" + abcFormat.format(abc.y)) - + conditional(machineConfiguration.isMachineCoordinate(2), " C" + abcFormat.format(abc.z)) - ); - } - - var tcp = false; - if (tcp) { - setRotation(W); // TCP mode - } else { - var O = machineConfiguration.getOrientation(abc); - var R = machineConfiguration.getRemainingOrientation(abc, W); - setRotation(R); - } - - return abc; -} - -function printProbeResults() { - return currentSection.getParameter("printResults", 0) == 1; -} - -var probeOutputWorkOffset = 1; -var stockTopZ = -1; - -function onPassThrough(text) { - var commands = String(text).split(","); - for (text in commands) { - writeBlock(commands[text]); - } -} - -function onManualNC(command, value) { - switch (command) { - case COMMAND_ACTION: - if (String(value).toUpperCase() == "CYCLE_REVERSAL") { - cycleReverse = true; - } else if (String(value).toUpperCase() == "VFD_LOW") { - coolantPressure = "P0"; - } else if (String(value).toUpperCase() == "VFD_NORMAL") { - coolantPressure = "P1"; - } else if (String(value).toUpperCase() == "VFD_HIGH") { - coolantPressure = "P2"; - } else if (String(value).toUpperCase() == "USEPOLARMODE") { - usePolarMode = true; - } - break; - default: - expandManualNC(command, value); - } -} - -function onParameter(name, value) { - if (name == "probe-output-work-offset") { - probeOutputWorkOffset = (value > 0) ? value : 1; - } - - // Added 6/15/21 | Gavin Williams | will1742 - // Issue 001 Input and Validation - if (name == "stock-upper-z") { - stockTopZ = value; - } -} - -var seenPatternIds = {}; - -function previewImage() { - var permittedExtensions = ["JPG", "MP4", "MOV", "PNG", "JPEG"]; - var patternId = currentSection.getPatternId(); - var show = false; - if (!seenPatternIds[patternId]) { - show = true; - seenPatternIds[patternId] = true; - } - var images = []; - if (show) { - if (FileSystem.isFile(FileSystem.getCombinedPath(FileSystem.getFolderPath(getOutputPath()), modelImagePath))) { - images.push(modelImagePath); - } - if (hasParameter("autodeskcam:preview-name") && FileSystem.isFile(FileSystem.getCombinedPath(FileSystem.getFolderPath(getOutputPath()), getParameter("autodeskcam:preview-name")))) { - images.push(getParameter("autodeskcam:preview-name")); - } - - for (var i = 0; i < images.length; ++i) { - var fileExtension = images[i].slice(images[i].lastIndexOf(".") + 1, images[i].length).toUpperCase(); - var permittedExtension = false; - for (var j = 0; j < permittedExtensions.length; ++j) { - if (fileExtension == permittedExtensions[j]) { - permittedExtension = true; - break; // found - } - } - if (!permittedExtension) { - warning(localize("The image file format " + "\"" + fileExtension + "\"" + " is not supported on HAAS controls.")); - } - - if (!staticProperties.useM130PartImages || !permittedExtension) { - FileSystem.remove(FileSystem.getCombinedPath(FileSystem.getFolderPath(getOutputPath()), images[i])); // remove - images.splice([i], 1); // remove from array - } - } - if (images.length > 0) { - writeBlock(mFormat.format(130), "(" + images[images.length - 1] + ")"); - } - } -} - -/** Returns true if the spatial vectors are significantly different. */ -function areSpatialVectorsDifferent(_vector1, _vector2) { - return (xyzFormat.getResultingValue(_vector1.x) != xyzFormat.getResultingValue(_vector2.x)) || - (xyzFormat.getResultingValue(_vector1.y) != xyzFormat.getResultingValue(_vector2.y)) || - (xyzFormat.getResultingValue(_vector1.z) != xyzFormat.getResultingValue(_vector2.z)); -} - -/** Returns true if the spatial boxes are a pure translation. */ -function areSpatialBoxesTranslated(_box1, _box2) { - return !areSpatialVectorsDifferent(Vector.diff(_box1[1], _box1[0]), Vector.diff(_box2[1], _box2[0])) && - !areSpatialVectorsDifferent(Vector.diff(_box2[0], _box1[0]), Vector.diff(_box2[1], _box1[1])); -} - -/** Returns true if the spatial boxes are same. */ -function areSpatialBoxesSame(_box1, _box2) { - return !areSpatialVectorsDifferent(_box1[0], _box2[0]) && !areSpatialVectorsDifferent(_box1[1], _box2[1]); -} - -function subprogramDefine(_initialPosition, _abc, _retracted, _zIsOutput) { - // convert patterns into subprograms - var usePattern = false; - patternIsActive = false; - if (currentSection.isPatterned && currentSection.isPatterned() && (staticProperties.useSubroutines == "patterns")) { - currentPattern = currentSection.getPatternId(); - firstPattern = true; - for (var i = 0; i < definedPatterns.length; ++i) { - if ((definedPatterns[i].patternType == SUB_PATTERN) && (currentPattern == definedPatterns[i].patternId)) { - currentSubprogram = definedPatterns[i].subProgram; - usePattern = definedPatterns[i].validPattern; - firstPattern = false; - break; - } - } - - if (firstPattern) { - // determine if this is a valid pattern for creating a subprogram - usePattern = subprogramIsValid(currentSection, currentPattern, SUB_PATTERN); - if (usePattern) { - currentSubprogram = ++lastSubprogram; - } - definedPatterns.push({ - patternType: SUB_PATTERN, - patternId: currentPattern, - subProgram: currentSubprogram, - validPattern: usePattern, - initialPosition: _initialPosition, - finalPosition: _initialPosition - }); - } - - if (usePattern) { - // make sure Z-position is output prior to subprogram call - if (!_retracted && !_zIsOutput) { - writeBlock(gMotionModal.format(0), zOutput.format(_initialPosition.z)); - } - - // call subprogram - writeBlock(mFormat.format(97), "P" + nFormat.format(currentSubprogram)); - patternIsActive = true; - - if (firstPattern) { - subprogramStart(_initialPosition, _abc, incrementalSubprogram); - } else { - skipRemainingSection(); - setCurrentPosition(getFramePosition(currentSection.getFinalPosition())); - } - } - } - - // Output cycle operation as subprogram - if (!usePattern && (staticProperties.useSubroutines == "cycles") && currentSection.doesStrictCycle && - (currentSection.getNumberOfCycles() == 1) && currentSection.getNumberOfCyclePoints() >= minimumCyclePoints) { - var finalPosition = getFramePosition(currentSection.getFinalPosition()); - currentPattern = currentSection.getNumberOfCyclePoints(); - firstPattern = true; - for (var i = 0; i < definedPatterns.length; ++i) { - if ((definedPatterns[i].patternType == SUB_CYCLE) && (currentPattern == definedPatterns[i].patternId) && - !areSpatialVectorsDifferent(_initialPosition, definedPatterns[i].initialPosition) && - !areSpatialVectorsDifferent(finalPosition, definedPatterns[i].finalPosition)) { - currentSubprogram = definedPatterns[i].subProgram; - usePattern = definedPatterns[i].validPattern; - firstPattern = false; - break; - } - } - - if (firstPattern) { - // determine if this is a valid pattern for creating a subprogram - usePattern = subprogramIsValid(currentSection, currentPattern, SUB_CYCLE); - if (usePattern) { - currentSubprogram = ++lastSubprogram; - } - definedPatterns.push({ - patternType: SUB_CYCLE, - patternId: currentPattern, - subProgram: currentSubprogram, - validPattern: usePattern, - initialPosition: _initialPosition, - finalPosition: finalPosition - }); - } - cycleSubprogramIsActive = usePattern; - } - - // Output each operation as a subprogram - if (!usePattern && (staticProperties.useSubroutines == "allOperations")) { - currentSubprogram = ++lastSubprogram; - writeBlock(mFormat.format(97), "P" + nFormat.format(currentSubprogram)); - firstPattern = true; - subprogramStart(_initialPosition, _abc, false); - } -} - -function subprogramStart(_initialPosition, _abc, _incremental) { - redirectToBuffer(); - var comment = ""; - if (hasParameter("operation-comment")) { - comment = getParameter("operation-comment"); - } - writeln( - "N" + nFormat.format(currentSubprogram) + - conditional(comment, formatComment(comment.substr(0, maximumLineLength - 2 - 6 - 1))) - ); - staticProperties.showSequenceNumbers = false; - if (_incremental) { - setIncrementalMode(_initialPosition, _abc); - } - gPlaneModal.reset(); - gMotionModal.reset(); -} - -function subprogramEnd() { - if (firstPattern) { - writeBlock(mFormat.format(99)); - writeln(""); - subprograms += getRedirectionBuffer(); - } - forceAny(); - firstPattern = false; - staticProperties.showSequenceNumbers = saveshowSequenceNumbers; - closeRedirection(); -} - -function subprogramIsValid(_section, _patternId, _patternType) { - var sectionId = _section.getId(); - var numberOfSections = getNumberOfSections(); - var validSubprogram = _patternType != SUB_CYCLE; - - var masterPosition = new Array(); - masterPosition[0] = getFramePosition(_section.getInitialPosition()); - masterPosition[1] = getFramePosition(_section.getFinalPosition()); - var tempBox = _section.getBoundingBox(); - var masterBox = new Array(); - masterBox[0] = getFramePosition(tempBox[0]); - masterBox[1] = getFramePosition(tempBox[1]); - - var rotation = getRotation(); - var translation = getTranslation(); - incrementalSubprogram = undefined; - - for (var i = 0; i < numberOfSections; ++i) { - var section = getSection(i); - if (section.getId() != sectionId) { - defineWorkPlane(section, false); - // check for valid pattern - if (_patternType == SUB_PATTERN) { - if (section.getPatternId() == _patternId) { - var patternPosition = new Array(); - patternPosition[0] = getFramePosition(section.getInitialPosition()); - patternPosition[1] = getFramePosition(section.getFinalPosition()); - tempBox = section.getBoundingBox(); - var patternBox = new Array(); - patternBox[0] = getFramePosition(tempBox[0]); - patternBox[1] = getFramePosition(tempBox[1]); - - if (areSpatialBoxesSame(masterPosition, patternPosition) && areSpatialBoxesSame(masterBox, patternBox) && !section.isMultiAxis()) { - incrementalSubprogram = incrementalSubprogram ? incrementalSubprogram : false; - } else if (!areSpatialBoxesTranslated(masterPosition, patternPosition) || !areSpatialBoxesTranslated(masterBox, patternBox)) { - validSubprogram = false; - break; - } else { - incrementalSubprogram = true; - } - } - - // check for valid cycle operation - } else if (_patternType == SUB_CYCLE) { - if ((section.getNumberOfCyclePoints() == _patternId) && (section.getNumberOfCycles() == 1)) { - var patternInitial = getFramePosition(section.getInitialPosition()); - var patternFinal = getFramePosition(section.getFinalPosition()); - if (!areSpatialVectorsDifferent(patternInitial, masterPosition[0]) && !areSpatialVectorsDifferent(patternFinal, masterPosition[1])) { - validSubprogram = true; - break; - } - } - } - } - } - setRotation(rotation); - setTranslation(translation); - return (validSubprogram); -} - -function setAxisMode(_format, _output, _prefix, _value, _incr) { - var i = _output.isEnabled(); - if (_output == zOutput) { - _output = _incr ? createIncrementalVariable({onchange: function() {retracted = false;}, prefix: _prefix}, _format) : createVariable({onchange: function() {retracted = false;}, prefix: _prefix}, _format); - } else { - _output = _incr ? createIncrementalVariable({prefix: _prefix}, _format) : createVariable({prefix: _prefix}, _format); - } - _output.format(_value); - _output.format(_value); - i = i ? _output.enable() : _output.disable(); - return _output; -} - -function setIncrementalMode(xyz, abc) { - xOutput = setAxisMode(xyzFormat, xOutput, "X", xyz.x, true); - yOutput = setAxisMode(xyzFormat, yOutput, "Y", xyz.y, true); - zOutput = setAxisMode(xyzFormat, zOutput, "Z", xyz.z, true); - aOutput = setAxisMode(abcFormat, aOutput, "A", abc.x, true); - bOutput = setAxisMode(abcFormat, bOutput, "B", abc.y, true); - cOutput = setAxisMode(abcFormat, cOutput, "C", abc.z, true); - gAbsIncModal.reset(); - writeBlock(gAbsIncModal.format(91)); - incrementalMode = true; -} - -function setAbsoluteMode(xyz, abc) { - if (incrementalMode) { - xOutput = setAxisMode(xyzFormat, xOutput, "X", xyz.x, false); - yOutput = setAxisMode(xyzFormat, yOutput, "Y", xyz.y, false); - zOutput = setAxisMode(xyzFormat, zOutput, "Z", xyz.z, false); - aOutput = setAxisMode(abcFormat, aOutput, "A", abc.x, false); - bOutput = setAxisMode(abcFormat, bOutput, "B", abc.y, false); - cOutput = setAxisMode(abcFormat, cOutput, "C", abc.z, false); - gAbsIncModal.reset(); - writeBlock(gAbsIncModal.format(90)); - incrementalMode = false; - } -} - -function onSection() { - var forceToolAndRetract = optionalSection && !currentSection.isOptional(); - optionalSection = currentSection.isOptional(); - - var insertToolCall = isFirstSection() || - currentSection.getForceToolChange && currentSection.getForceToolChange() || - (tool.number != getPreviousSection().getTool().number); - - retracted = false; - - var zIsOutput = false; // true if the Z-position has been output, used for patterns - var newWorkOffset = isFirstSection() || - (getPreviousSection().workOffset != currentSection.workOffset); // work offset changes - var newWorkPlane = isFirstSection() || - !isSameDirection(getPreviousSection().getGlobalFinalToolAxis(), currentSection.getGlobalInitialToolAxis()) || - (currentSection.isOptimizedForMachine() && getPreviousSection().isOptimizedForMachine() && - Vector.diff(getPreviousSection().getFinalToolAxisABC(), currentSection.getInitialToolAxisABC()).length > 1e-4) || - (!machineConfiguration.isMultiAxisConfiguration() && currentSection.isMultiAxis()) || - (!getPreviousSection().isMultiAxis() && currentSection.isMultiAxis() || - getPreviousSection().isMultiAxis() && !currentSection.isMultiAxis()); // force newWorkPlane between indexing and simultaneous operations - - operationNeedsSafeStart = staticProperties.safeStartAllOperations && !isFirstSection(); - - if (insertToolCall || operationNeedsSafeStart) { - if (staticProperties.fastToolChange && !isProbeOperation()) { - currentCoolantMode = COOLANT_OFF; - } else if (insertToolCall) { // no coolant off command if safe start operation - onCommand(COMMAND_COOLANT_OFF); - } - } - - if ((insertToolCall && !staticProperties.fastToolChange) || newWorkOffset || newWorkPlane || toolChecked) { - - // stop spindle before retract during tool change - if (insertToolCall && !isFirstSection() && !toolChecked && !staticProperties.fastToolChange) { - onCommand(COMMAND_STOP_SPINDLE); - } - - // retract to safe plane - writeRetract(Z); - - if (forceResetWorkPlane && newWorkPlane) { - forceWorkPlane(); - setWorkPlane(new Vector(0, 0, 0)); // reset working plane - } - } - - if (hasParameter("operation-comment")) { - var comment = getParameter("operation-comment"); - if (comment && ((comment !== lastOperationComment) || !patternIsActive || insertToolCall)) { - writeln(""); - writeComment(comment); - lastOperationComment = comment; - } else if (!patternIsActive || insertToolCall) { - writeln(""); - } - } else { - writeln(""); - } - - if (staticProperties.showNotes && hasParameter("notes")) { - var notes = getParameter("notes"); - if (notes) { - var lines = String(notes).split("\n"); - var r1 = new RegExp("^[\\s]+", "g"); - var r2 = new RegExp("[\\s]+$", "g"); - for (line in lines) { - var comment = lines[line].replace(r1, "").replace(r2, ""); - if (comment) { - writeComment(comment); - } - } - } - } - - // enable polar interpolation - if (usePolarMode && (tool.type != TOOL_PROBE)) { - if (polarDirection == undefined) { - error(localize("Polar direction property must be a vector - x,y,z.")); - return; - } - setPolarMode(currentSection, true); - } - - defineWorkPlane(currentSection, false); - var initialPosition = getFramePosition(currentSection.getInitialPosition()); - forceAny(); - - // Added 06/15/21 | Gavin Williams | Will1742 - // - var onSecGotoRef = sequenceNumber; - - if (operationNeedsSafeStart) { - if (!retracted) { - // skipBlock = true; - writeRetract(Z); - } - } - - // 6/18/21 | Gavin Williams | will1742 - // Terminate any media that may have been active at beginning of section - // Issue 001: Input and validation - writeBlock(mFormat.format(131), formatComment("End multimedia")); - - if (insertToolCall || operationNeedsSafeStart) { - - if (staticProperties.useM130PartImages) { - writeBlock(mFormat.format(130), "(tool" + tool.number + ".png)"); - } - - if (!isFirstSection() && staticProperties.optionalStop && insertToolCall) { - onCommand(COMMAND_OPTIONAL_STOP); - } - - if ((tool.number > 200 && tool.number < 1000) || tool.number > 9999) { - warning(localize("Tool number out of range.")); - } - - skipBlock = !insertToolCall; - writeToolBlock( - "T" + toolFormat.format(tool.number), - mFormat.format(6) - ); - if (tool.comment) { - writeComment(tool.comment); - } - if (measureTool) { - writeToolMeasureBlock(tool, false); - } - if (insertToolCall) { - forceWorkPlane(); - } - var showToolZMin = false; - if (showToolZMin) { - if (is3D()) { - var numberOfSections = getNumberOfSections(); - var zRange = currentSection.getGlobalZRange(); - var number = tool.number; - for (var i = currentSection.getId() + 1; i < numberOfSections; ++i) { - var section = getSection(i); - if (section.getTool().number != number) { - break; - } - zRange.expandToRange(section.getGlobalZRange()); - } - writeComment(localize("ZMIN") + "=" + xyzFormat.format(zRange.getMinimum())); - } - } - } - - // activate those two coolant modes before the spindle is turned on - if ((tool.coolant == COOLANT_THROUGH_TOOL) || (tool.coolant == COOLANT_AIR_THROUGH_TOOL) || (tool.coolant == COOLANT_FLOOD_THROUGH_TOOL)) { - if (!isFirstSection() && !insertToolCall && (currentCoolantMode != tool.coolant)) { - onCommand(COMMAND_STOP_SPINDLE); - forceSpindleSpeed = true; - } - setCoolant(tool.coolant); - } else if ((currentCoolantMode == COOLANT_THROUGH_TOOL) || (currentCoolantMode == COOLANT_AIR_THROUGH_TOOL) || (currentCoolantMode == COOLANT_FLOOD_THROUGH_TOOL)) { - onCommand(COMMAND_STOP_SPINDLE); - setCoolant(COOLANT_OFF); - forceSpindleSpeed = true; - } - - if (toolChecked) { - forceSpindleSpeed = true; // spindle must be restarted if tool is checked without a tool change - toolChecked = false; // state of tool is not known at the beginning of a section since it could be broken for the previous section - } - var spindleChanged = tool.type != TOOL_PROBE && - (insertToolCall || forceSpindleSpeed || isFirstSection() || - (rpmFormat.areDifferent(spindleSpeed, sOutput.getCurrent())) || - (tool.clockwise != getPreviousSection().getTool().clockwise)); - if (spindleChanged || (operationNeedsSafeStart && tool.type != TOOL_PROBE)) { - forceSpindleSpeed = false; - - if (spindleSpeed < 1) { - error(localize("Spindle speed out of range.")); - return; - } - maximumSpindleRPM = machineConfiguration.getMaximumSpindleSpeed() > 0 ? machineConfiguration.getMaximumSpindleSpeed() : maximumSpindleRPM; - if (spindleSpeed > maximumSpindleRPM) { - warning(subst(localize("Spindle speed '" + spindleSpeed + " RPM' exceeds maximum value of '%1 RPM."), maximumSpindleRPM)); - } - // skipBlock = !spindleChanged; - writeBlock( - sOutput.format(spindleSpeed), mFormat.format(tool.clockwise ? 3 : 4) - ); - } - - previewImage(); - - if (staticProperties.useParametricFeed && - hasParameter("operation-strategy") && - (getParameter("operation-strategy") != "drill") && // legacy - !(currentSection.hasAnyCycle && currentSection.hasAnyCycle())) { - if (!insertToolCall && - activeMovements && - (getCurrentSectionId() > 0) && - ((getPreviousSection().getPatternId() == currentSection.getPatternId()) && (currentSection.getPatternId() != 0))) { - // use the current feeds - } else { - initializeActiveFeeds(); - } - } else { - activeMovements = undefined; - } - - // wcs - if (insertToolCall || operationNeedsSafeStart) { // force work offset when changing tool - currentWorkOffset = undefined; - skipBlock = operationNeedsSafeStart && !newWorkOffset && !insertToolCall; - } - var workOffset = currentSection.workOffset; - if (workOffset == 0) { - warningOnce(localize("Work offset has not been specified. Using G54 as WCS."), WARNING_WORK_OFFSET); - workOffset = 1; - } - if (workOffset > 0) { - if (workOffset > 6) { - var code = workOffset - 6; - if (code > 99) { - error(localize("Work offset out of range.")); - return; - } - if (workOffset != currentWorkOffset) { - if (!skipBlock) { - forceWorkPlane(); - } - writeBlock(gFormat.format(154), "P" + code); - currentWorkOffset = workOffset; - } - } else { - if (workOffset != currentWorkOffset) { - if (!skipBlock) { - forceWorkPlane(); - } - writeBlock(gFormat.format(53 + workOffset)); // G54->G59 - currentWorkOffset = workOffset; - } - } - } - - if (newWorkPlane || (insertToolCall && !retracted)) { // go to home position for safety - if (!retracted) { - writeRetract(Z); - } - if (staticProperties.forceHomeOnIndexing && machineConfiguration.isMultiAxisConfiguration()) { - writeRetract(X, Y); - } - } - - // Unwind axis if previous section was Multi-Axis - if (!isFirstSection() && (getPreviousSection().isMultiAxis() || usePolarMode) && machineConfiguration.isMachineCoordinate(2)) { // TAG - if (!retracted) { - moveToSafeRetractPosition(); - } - writeBlock(gFormat.format(28), gAbsIncModal.format(91), "C" + abcFormat.format(0)); - writeBlock(gAbsIncModal.format(90)); - currentMachineABC.setZ(0); - } - - if (newWorkOffset) { - forceWorkPlane(); - } - - var abc = defineWorkPlane(currentSection, true); - - setProbeAngle(); // output probe angle rotations if required - - gMotionModal.reset(); - - if (staticProperties.useG187) { - writeG187(); - } - - var G = ((highFeedMapping != HIGH_FEED_NO_MAPPING) || !staticProperties.useG0) ? 1 : 0; - var F = ((highFeedMapping != HIGH_FEED_NO_MAPPING) || !staticProperties.useG0) ? getFeed(toPreciseUnit(highFeedrate, MM)) : ""; - if (insertToolCall || retracted || operationNeedsSafeStart || !lengthCompensationActive || - (!isFirstSection() && (currentSection.isMultiAxis() != getPreviousSection().isMultiAxis()))) { - var _skipBlock = !(insertToolCall || retracted || - (!isFirstSection() && (currentSection.isMultiAxis() != getPreviousSection().isMultiAxis()))); - var lengthOffset = tool.lengthOffset; - if ((lengthOffset > 200 && lengthOffset < 1000) || lengthOffset > 9999) { - error(localize("Length offset out of range.")); - return; - } - - gMotionModal.reset(); - writeBlock(gPlaneModal.format(17)); - - if (usePolarMode) { - if (!retracted) { - skipBlock = _skipBlock; - moveToSafeRetractPosition(); - } - var polarPosition = getPolarPosition(initialPosition.x, initialPosition.y, initialPosition.z); - setCurrentPositionAndDirection(polarPosition); - initialPosition = new Vector(polarPosition.first.x, polarPosition.first.y, polarPosition.first.z); - writeBlock(gMotionModal.format(0), aOutput.format(polarPosition.second.x), bOutput.format(polarPosition.second.y), cOutput.format(polarPosition.second.z)); - } - - if (!machineConfiguration.isHeadConfiguration()) { - if (tcpIsSupported && useDwoForPositioning && currentSection.isMultiAxis()) { - var O = machineConfiguration.getOrientation(abc); - var initialPositionDWO = O.getTransposed().multiply(getGlobalPosition(currentSection.getInitialPosition())); - // writeComment("PREPOSITIONING START"); - skipBlock = _skipBlock; - writeBlock(gFormat.format(254)); - skipBlock = _skipBlock; - writeBlock(gAbsIncModal.format(90), gMotionModal.format(G), xOutput.format(initialPositionDWO.x), yOutput.format(initialPositionDWO.y), F); - skipBlock = _skipBlock; - writeBlock(gFormat.format(255)); - // writeComment("PREPOSITIONING END"); - skipBlock = _skipBlock; - writeBlock( - gMotionModal.format(G), - conditional(!currentSection.isMultiAxis() || !tcpIsSupported, gFormat.format(43)), - conditional(currentSection.isMultiAxis() && tcpIsSupported, gFormat.format(234)), - xOutput.format(initialPosition.x), yOutput.format(initialPosition.y), zOutput.format(initialPosition.z), F, - hFormat.format(lengthOffset) - ); - } else { - skipBlock = _skipBlock; - writeBlock(gAbsIncModal.format(90), gMotionModal.format(G), xOutput.format(initialPosition.x), yOutput.format(initialPosition.y), F); - skipBlock = _skipBlock; - writeBlock( - gMotionModal.format(0), - conditional(!currentSection.isMultiAxis() || !tcpIsSupported, gFormat.format(43)), - conditional(currentSection.isMultiAxis() && tcpIsSupported, gFormat.format(234)), - zOutput.format(initialPosition.z), - hFormat.format(lengthOffset) - ); - } - } else { - skipBlock = _skipBlock; - writeBlock( - gAbsIncModal.format(90), - gMotionModal.format(G), - conditional(!currentSection.isMultiAxis() || !tcpIsSupported, gFormat.format(43)), - conditional(currentSection.isMultiAxis() && tcpIsSupported, gFormat.format(234)), - xOutput.format(initialPosition.x), - yOutput.format(initialPosition.y), - zOutput.format(initialPosition.z), - F, - hFormat.format(lengthOffset) - ); - } - zIsOutput = true; - lengthCompensationActive = true; - if (_skipBlock) { - forceXYZ(); - var x = xOutput.format(initialPosition.x); - var y = yOutput.format(initialPosition.y); - if (x && y) { - // axes are not synchronized - writeBlock(gAbsIncModal.format(90), gMotionModal.format(G), x, y, F); - } else { - writeBlock(gAbsIncModal.format(90), gMotionModal.format(0), x, y); - } - } - - gMotionModal.reset(); - } else { - validate(lengthCompensationActive, "Length compensation is not active."); - if (getCurrentPosition().z < initialPosition.z) { - writeBlock(gMotionModal.format(0), zOutput.format(initialPosition.z)); - zIsOutput = true; - } - var x = xOutput.format(initialPosition.x); - var y = yOutput.format(initialPosition.y); - if (x && y) { - // axes are not synchronized - writeBlock(gAbsIncModal.format(90), gMotionModal.format(G), x, y, F); - } else { - writeBlock(gAbsIncModal.format(90), gMotionModal.format(0), x, y); - } - } - - validate(lengthCompensationActive, "Length compensation is not active."); - - if (insertToolCall || operationNeedsSafeStart) { - if (staticProperties.preloadTool) { - var nextTool = getNextTool(tool.number); - if (nextTool) { - skipBlock = !insertToolCall; - writeBlock("T" + toolFormat.format(nextTool.number)); - } else { - // preload first tool - var section = getSection(0); - var firstToolNumber = section.getTool().number; - if (tool.number != firstToolNumber) { - skipBlock = !insertToolCall; - writeBlock("T" + toolFormat.format(firstToolNumber)); - } - } - } - } - - if (isProbeOperation()) { - validate(probeVariables.probeAngleMethod != "G68", "You cannot probe while G68 Rotation is in effect."); - validate(probeVariables.probeAngleMethod != "G54.4", "You cannot probe while workpiece setting error compensation G54.4 is enabled."); - writeBlock(gFormat.format(65), "P" + 9832); // spin the probe on - inspectionCreateResultsFileHeader(); - } else { - // surface Inspection - if (isInspectionOperation() && (typeof inspectionProcessSectionStart == "function")) { - inspectionProcessSectionStart(); - } - } - - writeComment("BEGIN VALIDATION SECTION") - // Added 06/15/21 | Gavin Williams | will1742 - // Verifies tool-stock distance. Post fails if tool fails clearance standards - var toolDistance = initialPosition.z - stockTopZ; - if (toolDistance < 1) { - throw "Error: Clearance height must be greater than 1 inch from stock"; - } - - if (toolDistance == Infinity) { - throw "Error: invalid tool distance. Contact a TA."; - } - - // Prompt user to check stock-tool distance - displayMedia("Net Share/Media/checkDistance.png"); - - // Allow door to be opened - writeBlock(mFormat.format(0), formatComment("Open door")); - displayMedia("Net Share/Media/arrowDown.png"); - - // asks user if measured height is accurate to displayed - var gotoRef = takeInput(("Is the tool " + toolDistance.toPrecision(3) + "in from the stock? [Y/N]"), ['N', 'Y']); - - // Create GOTO cases for Y/N selection, halt if N - getTA("Net Share/Media/TAWarning.png", gotoRef[0][1], onSecGotoRef); - - writeComment("END VALIDATION SECTION") - // initialize spindle and engage coolant if heights are correct - writeln("N" + nFormat.format(gotoRef[1][1]) + " " + mFormat.format(131) + " " + formatComment("End Multimedia")); - writeBlock(mFormat.format((tool.clockwise ? 3 : 4)), formatComment("Restart spindle")); - - // Modified 06/09/21 | Gavin Williams | will1742 - // Issue 000 Init coolant after positioning - setCoolant(tool.coolant); - - - // define subprogram - subprogramDefine(initialPosition, abc, retracted, zIsOutput); -} - -// Added 6/14/21 | Gavin Williams | will1742 -// Issue 001 Input and Validation -// Displays a file: MP4, MOV, PNG, JPEG. 1920x1080 -// Input: Absolute path to file -function displayMedia(file) { - writeBlock(mFormat.format(130), formatComment(file)); -} - -// Ends displayed media - -// TODO: switch to map for gotoref -// Added 6/14/21 | Gavin Williams | will1742 -// Issue 001 Input and Validation -// Takes input from the user -// Input: string prompt, will be displayed to users -// char array options, capital letters accepted as input -// int opSeqNum, optional arg to init prompt at specific value -// Output: 2D array [Letter, Coorresponding GOTO] -// EX: [Y, 56][N, 57] -var macroNumber = 500; -function takeInput(prompt, options) { - - // Cycle through macro variables, reset at end of general purpose vars - if (macroNumber > 549) macroNumber = 500; - - // init macro var to 0 - writeln("#" + macroNumber + "=0" + " " + formatComment("Initialize macro variable")); - - // disply prompt and save response - writeBlock(mFormat.format(109), "P" + nFormat.format(macroNumber), formatComment(prompt)); - var gotoRef = sequenceNumber - staticProperties.sequenceNumberIncrement; - - // wait for input - writeln("IF[#" + macroNumber + " EQ 0.] GOTO" + nFormat.format(gotoRef) + " " + formatComment("NULL")); - - // print if's and goto's - var gotoMap =[]; - var gotoInc = 1; - options.forEach(function (element) { - writeln("IF[#" + macroNumber + " EQ " + element.charCodeAt(0) + ".] GOTO" + nFormat.format(sequenceNumber + gotoInc) + " (" + element + ")"); - gotoMap.push([element, (sequenceNumber + gotoInc)]); - gotoInc += 1; - }); - - // adjust sequence number if needed - for (i = 5; i < gotoInc; i+=5) { - sequenceNumber += staticProperties.sequenceNumberIncrement; - } - - // return to input until valid option is entered - writeln("GOTO" + nFormat.format(gotoRef) + " " + formatComment("INVALID INPUT")) - - // increase var number, iterate sequence number - macroNumber += 1; - sequenceNumber += staticProperties.sequenceNumberIncrement; - return gotoMap; -} - -// Added 06/15/21 | Gavin Williamas | will1742 -// Issue 001 Input and validation -// Halts program until TA arrives. Returns to beginning of onSection -function getTA(file, seqNum, gotoRef) { - writeln("N" + nFormat.format(seqNum) + " " + - gFormat.format(53) + " " + gFormat.format(0) + " " + zOutput.format(0.) + " " + - formatComment("Retract spindle")); - writeln(mFormat.format(130) + " " + formatComment(file)); - writeln(mFormat.format(0) + " " + formatComment("Halt Program")); - writeln("GOTO" + nFormat.format(gotoRef) + " " + formatComment("Return to beginning of operation")); -} - -function onDwell(seconds) { - if (seconds > 99999.999) { - warning(localize("Dwelling time is out of range.")); - } - seconds = clamp(0.001, seconds, 99999.999); - writeBlock(gFeedModeModal.format(94), gFormat.format(4), "P" + milliFormat.format(seconds * 1000)); -} - -function onSpindleSpeed(spindleSpeed) { - writeBlock(sOutput.format(spindleSpeed)); -} - -function onCycle() { - writeBlock(gPlaneModal.format(17)); -} - -function getCommonCycle(x, y, z, r, c) { - forceXYZ(); - if (usePolarMode) { - var polarPosition = getPolarPosition(x, y, z); - return [xOutput.format(polarPosition.first.x), yOutput.format(polarPosition.first.y), - zOutput.format(polarPosition.first.z), - aOutput.format(polarPosition.second.x), - bOutput.format(polarPosition.second.y), - cOutput.format(polarPosition.second.z), - "R" + xyzFormat.format(r)]; - } else { - if (incrementalMode) { - zOutput.format(c); - return [xOutput.format(x), yOutput.format(y), - "Z" + xyzFormat.format(z - r), - "R" + xyzFormat.format(r - c)]; - } else { - return [xOutput.format(x), yOutput.format(y), - zOutput.format(z), - "R" + xyzFormat.format(r)]; - } - } -} - -function setCyclePosition(_position) { - switch (gPlaneModal.getCurrent()) { - case 17: // XY - zOutput.format(_position); - break; - case 18: // ZX - yOutput.format(_position); - break; - case 19: // YZ - xOutput.format(_position); - break; - } -} - -/** Convert approach to sign. */ -function approach(value) { - validate((value == "positive") || (value == "negative"), "Invalid approach."); - return (value == "positive") ? 1 : -1; -} - -function setProbeAngleMethod() { - probeVariables.probeAngleMethod = (machineConfiguration.getNumberOfAxes() < 5 || is3D()) ? (getProperty("useG54x4") ? "G54.4" : "G68") : "UNSUPPORTED"; - var axes = [machineConfiguration.getAxisU(), machineConfiguration.getAxisV(), machineConfiguration.getAxisW()]; - for (var i = 0; i < axes.length; ++i) { - if (axes[i].isEnabled() && isSameDirection((axes[i].getAxis()).getAbsolute(), new Vector(0, 0, 1)) && axes[i].isTable()) { - probeVariables.probeAngleMethod = "AXIS_ROT"; - probeVariables.rotationalAxis = axes[i].getCoordinate(); - break; - } - } - probeVariables.outputRotationCodes = true; -} - -/** Output rotation offset based on angular probing cycle. */ -function setProbeAngle() { - if (probeVariables.outputRotationCodes) { - validate(probeOutputWorkOffset <= 6, "Angular Probing only supports work offsets 1-6."); - if (probeVariables.probeAngleMethod == "G68" && (Vector.diff(currentSection.getGlobalInitialToolAxis(), new Vector(0, 0, 1)).length > 1e-4)) { - error(localize("You cannot use multi axis toolpaths while G68 Rotation is in effect.")); - } - var validateWorkOffset = false; - switch (probeVariables.probeAngleMethod) { - case "G54.4": - var param = 26000 + (probeOutputWorkOffset * 10); - writeBlock("#" + param + "=#135"); - writeBlock("#" + (param + 1) + "=#136"); - writeBlock("#" + (param + 5) + "=#144"); - writeBlock(gFormat.format(54.4), "P" + probeOutputWorkOffset); - break; - case "G68": - gRotationModal.reset(); - gAbsIncModal.reset(); - writeBlock(gRotationModal.format(68), gAbsIncModal.format(90), probeVariables.compensationXY, "R[#194]"); - validateWorkOffset = true; - break; - case "AXIS_ROT": - var param = 5200 + probeOutputWorkOffset * 20 + probeVariables.rotationalAxis + 4; - writeBlock("#" + param + " = " + "[#" + param + " + #194]"); - forceWorkPlane(); // force workplane to rotate ABC in order to apply rotation offsets - currentWorkOffset = undefined; // force WCS output to make use of updated parameters - validateWorkOffset = true; - break; - default: - error(localize("Angular Probing is not supported for this machine configuration.")); - return; - } - if (validateWorkOffset) { - for (var i = currentSection.getId(); i < getNumberOfSections(); ++i) { - if (getSection(i).workOffset != currentSection.workOffset) { - error(localize("WCS offset cannot change while using angle rotation compensation.")); - return; - } - } - } - probeVariables.outputRotationCodes = false; - } -} - -function protectedProbeMove(_cycle, x, y, z) { - var _x = xOutput.format(x); - var _y = yOutput.format(y); - var _z = zOutput.format(z); - if (_z && z >= getCurrentPosition().z) { - writeBlock(gFormat.format(65), "P" + 9810, _z, getFeed(cycle.feedrate)); // protected positioning move - } - if (_x || _y) { - writeBlock(gFormat.format(65), "P" + 9810, _x, _y, getFeed(toPreciseUnit(highFeedrate, MM))); // protected positioning move - } - if (_z && z < getCurrentPosition().z) { - writeBlock(gFormat.format(65), "P" + 9810, _z, getFeed(cycle.feedrate)); // protected positioning move - } -} - -function cancelG68Rotation(force) { - if (force) { - gRotationModal.reset(); - } - writeBlock(gRotationModal.format(69)); -} - -function onCyclePoint(x, y, z) { - if (isInspectionOperation() && (typeof inspectionCycleInspect == "function")) { - inspectionCycleInspect(cycle, x, y, z); - return; - } - if (!isSameDirection(getRotation().forward, new Vector(0, 0, 1))) { - expandCyclePoint(x, y, z); - return; - } - if (isProbeOperation()) { - if (!isSameDirection(currentSection.workPlane.forward, new Vector(0, 0, 1))) { - if (!allowIndexingWCSProbing && currentSection.strategy == "probe") { - error(localize("Updating WCS / work offset using probing is only supported by the CNC in the WCS frame.")); - return; - } else if (staticProperties.useDWO) { - error(localize("Your machine does not support the selected probing operation with DWO enabled.")); - return; - } - } - if (printProbeResults()) { - writeProbingToolpathInformation(z - cycle.depth + tool.diameter / 2); - inspectionWriteCADTransform(); - inspectionWriteWorkplaneTransform(); - if (typeof inspectionWriteVariables == "function") { - inspectionVariables.pointNumber += 1; - } - } - protectedProbeMove(cycle, x, y, z); - } - - var forceCycle = false; - switch (cycleType) { - case "tapping-with-chip-breaking": - case "left-tapping-with-chip-breaking": - case "right-tapping-with-chip-breaking": - forceCycle = true; - if (!isFirstCyclePoint()) { - writeBlock(gCycleModal.format(80)); - gMotionModal.reset(); - } - } - if (forceCycle || isFirstCyclePoint() || isProbeOperation()) { - if (!isProbeOperation()) { - // return to initial Z which is clearance plane and set absolute mode - repositionToCycleClearance(cycle, x, y, z); - } - - var F = cycle.feedrate; - var P = !cycle.dwell ? 0 : clamp(1, cycle.dwell * 1000, 99999999); // in milliseconds - - switch (cycleType) { - case "drilling": - writeBlock( - gRetractModal.format(98), gCycleModal.format(81), - getCommonCycle(x, y, z, cycle.retract, cycle.clearance), - conditional(cycleReverse, "E2000"), feedOutput.format(F) - ); - break; - case "counter-boring": - if (P > 0) { - writeBlock( - gRetractModal.format(98), gCycleModal.format(82), - getCommonCycle(x, y, z, cycle.retract, cycle.clearance), - "P" + milliFormat.format(P), // not optional - conditional(cycleReverse, "E2000"), feedOutput.format(F) - ); - } else { - writeBlock( - gRetractModal.format(98), gCycleModal.format(81), - getCommonCycle(x, y, z, cycle.retract, cycle.clearance), - conditional(cycleReverse, "E2000"), feedOutput.format(F) - ); - } - break; - case "chip-breaking": - if ((cycle.accumulatedDepth < cycle.depth) && (cycle.incrementalDepthReduction > 0)) { - expandCyclePoint(x, y, z); - } else if (cycle.accumulatedDepth < cycle.depth) { - writeBlock( - gRetractModal.format(98), gCycleModal.format(73), - getCommonCycle(x, y, z, cycle.retract, cycle.clearance), - ("Q" + xyzFormat.format(cycle.incrementalDepth)), - ("K" + xyzFormat.format(cycle.accumulatedDepth)), - conditional(P > 0, "P" + milliFormat.format(P)), // optional - conditional(cycleReverse, "E2000"), feedOutput.format(F) - ); - } else { - writeBlock( - gRetractModal.format(98), gCycleModal.format(73), - getCommonCycle(x, y, z, cycle.retract, cycle.clearance), - (((cycle.incrementalDepthReduction > 0) ? "I" : "Q") + xyzFormat.format(cycle.incrementalDepth)), - conditional(cycle.incrementalDepthReduction > 0, "J" + xyzFormat.format(cycle.incrementalDepthReduction)), - conditional(cycle.incrementalDepthReduction > 0, "K" + xyzFormat.format(cycle.minimumIncrementalDepth)), - conditional(P > 0, "P" + milliFormat.format(P)), // optional - conditional(cycleReverse, "E2000"), feedOutput.format(F) - ); - } - break; - case "deep-drilling": - writeBlock( - gRetractModal.format(98), gCycleModal.format(83), - getCommonCycle(x, y, z, cycle.retract, cycle.clearance), - (((cycle.incrementalDepthReduction > 0) ? "I" : "Q") + xyzFormat.format(cycle.incrementalDepth)), - conditional(cycle.incrementalDepthReduction > 0, "J" + xyzFormat.format(cycle.incrementalDepthReduction)), - conditional(cycle.incrementalDepthReduction > 0, "K" + xyzFormat.format(cycle.minimumIncrementalDepth)), - conditional(P > 0, "P" + milliFormat.format(P)), // optional - conditional(cycleReverse, "E2000"), feedOutput.format(F) - ); - break; - case "tapping": - var tappingFPM = tool.getThreadPitch() * rpmFormat.getResultingValue(spindleSpeed); - F = (staticProperties.useG95forTapping ? tool.getThreadPitch() : tappingFPM); - if (staticProperties.useG95forTapping) { - writeBlock(gFeedModeModal.format(95)); - } - writeBlock( - gRetractModal.format(98), gCycleModal.format((tool.type == TOOL_TAP_LEFT_HAND) ? 74 : 84), - getCommonCycle(x, y, z, cycle.retract, cycle.clearance), - conditional(cycleReverse, "E2000"), pitchOutput.format(F) - ); - forceFeed(); - break; - case "left-tapping": - var tappingFPM = tool.getThreadPitch() * rpmFormat.getResultingValue(spindleSpeed); - F = (staticProperties.useG95forTapping ? tool.getThreadPitch() : tappingFPM); - if (staticProperties.useG95forTapping) { - writeBlock(gFeedModeModal.format(95)); - } - writeBlock( - gRetractModal.format(98), gCycleModal.format(74), - getCommonCycle(x, y, z, cycle.retract, cycle.clearance), - conditional(cycleReverse, "E2000"), pitchOutput.format(F) - ); - forceFeed(); - break; - case "right-tapping": - var tappingFPM = tool.getThreadPitch() * rpmFormat.getResultingValue(spindleSpeed); - F = (staticProperties.useG95forTapping ? tool.getThreadPitch() : tappingFPM); - if (staticProperties.useG95forTapping) { - writeBlock(gFeedModeModal.format(95)); - } - writeBlock( - gRetractModal.format(98), gCycleModal.format(84), - getCommonCycle(x, y, z, cycle.retract, cycle.clearance), - conditional(cycleReverse, "E2000"), pitchOutput.format(F) - ); - forceFeed(); - break; - case "tapping-with-chip-breaking": - case "left-tapping-with-chip-breaking": - case "right-tapping-with-chip-breaking": - var tappingFPM = tool.getThreadPitch() * rpmFormat.getResultingValue(spindleSpeed); - F = (staticProperties.useG95forTapping ? tool.getThreadPitch() : tappingFPM); - if (staticProperties.useG95forTapping) { - writeBlock(gFeedModeModal.format(95)); - } - // Parameter 57 bit 6, REPT RIG TAP, is set to 1 (On) - // On Mill software versions12.09 and above, REPT RIG TAP has been moved from the Parameters to Setting 133 - var u = cycle.stock; - var step = cycle.incrementalDepth; - var first = true; - while (u > cycle.bottom) { - if (step < cycle.minimumIncrementalDepth) { - step = cycle.minimumIncrementalDepth; - } - - u -= step; - step -= cycle.incrementalDepthReduction; - gCycleModal.reset(); // required - if ((u - 0.001) <= cycle.bottom) { - u = cycle.bottom; - } - if (first) { - first = false; - writeBlock( - gRetractModal.format(99), gCycleModal.format((tool.type == TOOL_TAP_LEFT_HAND ? 74 : 84)), - getCommonCycle((gPlaneModal.getCurrent() == 19) ? u : x, (gPlaneModal.getCurrent() == 18) ? u : y, (gPlaneModal.getCurrent() == 17) ? u : z, cycle.retract, cycle.clearance), - conditional(cycleReverse, "E2000"), pitchOutput.format(F) - ); - } else { - var position; - var depth; - switch (gPlaneModal.getCurrent()) { - case 17: - xOutput.reset(); - position = xOutput.format(x); - depth = "Z" + xyzFormat.format(u); - break; - case 18: - zOutput.reset(); - position = zOutput.format(z); - depth = "Y" + xyzFormat.format(u); - break; - case 19: - yOutput.reset(); - position = yOutput.format(y); - depth = "X" + xyzFormat.format(u); - break; - } - writeBlock(conditional(u <= cycle.bottom, gRetractModal.format(98)), position, depth); - } - } - forceFeed(); - break; - case "fine-boring": - writeBlock( - gRetractModal.format(98), gCycleModal.format(76), - getCommonCycle(x, y, z, cycle.retract, cycle.clearance), - "P" + milliFormat.format(P), // not optional - "Q" + xyzFormat.format(cycle.shift), - conditional(cycleReverse, "E2000"), feedOutput.format(F) - ); - forceSpindleSpeed = true; - break; - case "back-boring": - if (P > 0) { - expandCyclePoint(x, y, z); - } else { - var dx = (gPlaneModal.getCurrent() == 19) ? cycle.backBoreDistance : 0; - var dy = (gPlaneModal.getCurrent() == 18) ? cycle.backBoreDistance : 0; - var dz = (gPlaneModal.getCurrent() == 17) ? cycle.backBoreDistance : 0; - writeBlock( - gRetractModal.format(98), gCycleModal.format(77), - getCommonCycle(x - dx, y - dy, z - dz, cycle.bottom, cycle.clearance), - "Q" + xyzFormat.format(cycle.shift), - conditional(cycleReverse, "E2000"), feedOutput.format(F) - ); - forceSpindleSpeed = true; - } - break; - case "reaming": - writeBlock( - gRetractModal.format(98), gCycleModal.format(85), - getCommonCycle(x, y, z, cycle.retract, cycle.clearance), - conditional(cycleReverse, "E2000"), feedOutput.format(F) - ); - break; - case "stop-boring": - if (P > 0) { - expandCyclePoint(x, y, z); - } else { - writeBlock( - gRetractModal.format(98), gCycleModal.format(86), - getCommonCycle(x, y, z, cycle.retract, cycle.clearance), - conditional(cycleReverse, "E2000"), feedOutput.format(F) - ); - forceSpindleSpeed = true; - } - break; - case "manual-boring": - writeBlock( - gRetractModal.format(98), gCycleModal.format(88), - getCommonCycle(x, y, z, cycle.retract, cycle.clearance), - "P" + milliFormat.format(P), // not optional - conditional(cycleReverse, "E2000"), feedOutput.format(F) - ); - break; - case "boring": - writeBlock( - gRetractModal.format(98), gCycleModal.format(89), - getCommonCycle(x, y, z, cycle.retract, cycle.clearance), - "P" + milliFormat.format(P), // not optional - conditional(cycleReverse, "E2000"), feedOutput.format(F) - ); - break; - - case "probing-x": - protectedProbeMove(cycle, x, y, z - cycle.depth); - writeBlock( - gFormat.format(65), "P" + 9811, - "X" + xyzFormat.format(x + approach(cycle.approach1) * (cycle.probeClearance + tool.diameter / 2)), - "Q" + xyzFormat.format(cycle.probeOvertravel), - getProbingArguments(cycle, true) - ); - break; - case "probing-y": - protectedProbeMove(cycle, x, y, z - cycle.depth); - writeBlock( - gFormat.format(65), "P" + 9811, - "Y" + xyzFormat.format(y + approach(cycle.approach1) * (cycle.probeClearance + tool.diameter / 2)), - "Q" + xyzFormat.format(cycle.probeOvertravel), - getProbingArguments(cycle, true) - ); - break; - case "probing-z": - protectedProbeMove(cycle, x, y, Math.min(z - cycle.depth + cycle.probeClearance, cycle.retract)); - writeBlock( - gFormat.format(65), "P" + 9811, - "Z" + xyzFormat.format(z - cycle.depth), - "Q" + xyzFormat.format(cycle.probeOvertravel), - getProbingArguments(cycle, true) - ); - break; - case "probing-x-wall": - protectedProbeMove(cycle, x, y, z); - writeBlock( - gFormat.format(65), "P" + 9812, - "X" + xyzFormat.format(cycle.width1), - zOutput.format(z - cycle.depth), - "Q" + xyzFormat.format(cycle.probeOvertravel), - "R" + xyzFormat.format(cycle.probeClearance), - getProbingArguments(cycle, true) - ); - break; - case "probing-y-wall": - protectedProbeMove(cycle, x, y, z); - writeBlock( - gFormat.format(65), "P" + 9812, - "Y" + xyzFormat.format(cycle.width1), - zOutput.format(z - cycle.depth), - "Q" + xyzFormat.format(cycle.probeOvertravel), - "R" + xyzFormat.format(cycle.probeClearance), - getProbingArguments(cycle, true) - ); - break; - case "probing-x-channel": - protectedProbeMove(cycle, x, y, z - cycle.depth); - writeBlock( - gFormat.format(65), "P" + 9812, - "X" + xyzFormat.format(cycle.width1), - "Q" + xyzFormat.format(cycle.probeOvertravel), - // not required "R" + xyzFormat.format(cycle.probeClearance), - getProbingArguments(cycle, true) - ); - break; - case "probing-x-channel-with-island": - protectedProbeMove(cycle, x, y, z); - writeBlock( - gFormat.format(65), "P" + 9812, - "X" + xyzFormat.format(cycle.width1), - zOutput.format(z - cycle.depth), - "Q" + xyzFormat.format(cycle.probeOvertravel), - "R" + xyzFormat.format(-cycle.probeClearance), - getProbingArguments(cycle, true) - ); - break; - case "probing-y-channel": - protectedProbeMove(cycle, x, y, z - cycle.depth); - writeBlock( - gFormat.format(65), "P" + 9812, - "Y" + xyzFormat.format(cycle.width1), - "Q" + xyzFormat.format(cycle.probeOvertravel), - // not required "R" + xyzFormat.format(cycle.probeClearance), - getProbingArguments(cycle, true) - ); - break; - case "probing-y-channel-with-island": - protectedProbeMove(cycle, x, y, z); - writeBlock( - gFormat.format(65), "P" + 9812, - "Y" + xyzFormat.format(cycle.width1), - zOutput.format(z - cycle.depth), - "Q" + xyzFormat.format(cycle.probeOvertravel), - "R" + xyzFormat.format(-cycle.probeClearance), - getProbingArguments(cycle, true) - ); - break; - case "probing-xy-circular-boss": - protectedProbeMove(cycle, x, y, z); - writeBlock( - gFormat.format(65), "P" + 9814, - "D" + xyzFormat.format(cycle.width1), - "Z" + xyzFormat.format(z - cycle.depth), - "Q" + xyzFormat.format(cycle.probeOvertravel), - "R" + xyzFormat.format(cycle.probeClearance), - getProbingArguments(cycle, true) - ); - break; - case "probing-xy-circular-partial-boss": - protectedProbeMove(cycle, x, y, z); - writeBlock( - gFormat.format(65), "P" + 9823, - "A" + xyzFormat.format(cycle.partialCircleAngleA), - "B" + xyzFormat.format(cycle.partialCircleAngleB), - "C" + xyzFormat.format(cycle.partialCircleAngleC), - "D" + xyzFormat.format(cycle.width1), - "Z" + xyzFormat.format(z - cycle.depth), - "Q" + xyzFormat.format(cycle.probeOvertravel), - "R" + xyzFormat.format(cycle.probeClearance), - getProbingArguments(cycle, true) - ); - break; - case "probing-xy-circular-hole": - protectedProbeMove(cycle, x, y, z - cycle.depth); - writeBlock( - gFormat.format(65), "P" + 9814, - "D" + xyzFormat.format(cycle.width1), - "Q" + xyzFormat.format(cycle.probeOvertravel), - // not required "R" + xyzFormat.format(cycle.probeClearance), - getProbingArguments(cycle, true) - ); - break; - case "probing-xy-circular-partial-hole": - protectedProbeMove(cycle, x, y, z - cycle.depth); - writeBlock( - gFormat.format(65), "P" + 9823, - "A" + xyzFormat.format(cycle.partialCircleAngleA), - "B" + xyzFormat.format(cycle.partialCircleAngleB), - "C" + xyzFormat.format(cycle.partialCircleAngleC), - "D" + xyzFormat.format(cycle.width1), - "Q" + xyzFormat.format(cycle.probeOvertravel), - getProbingArguments(cycle, true) - ); - break; - case "probing-xy-circular-hole-with-island": - protectedProbeMove(cycle, x, y, z); - writeBlock( - gFormat.format(65), "P" + 9814, - "Z" + xyzFormat.format(z - cycle.depth), - "D" + xyzFormat.format(cycle.width1), - "Q" + xyzFormat.format(cycle.probeOvertravel), - "R" + xyzFormat.format(-cycle.probeClearance), - getProbingArguments(cycle, true) - ); - break; - case "probing-xy-circular-partial-hole-with-island": - protectedProbeMove(cycle, x, y, z); - writeBlock( - gFormat.format(65), "P" + 9823, - "Z" + xyzFormat.format(z - cycle.depth), - "A" + xyzFormat.format(cycle.partialCircleAngleA), - "B" + xyzFormat.format(cycle.partialCircleAngleB), - "C" + xyzFormat.format(cycle.partialCircleAngleC), - "D" + xyzFormat.format(cycle.width1), - "Q" + xyzFormat.format(cycle.probeOvertravel), - "R" + xyzFormat.format(-cycle.probeClearance), - getProbingArguments(cycle, true) - ); - break; - case "probing-xy-rectangular-hole": - protectedProbeMove(cycle, x, y, z - cycle.depth); - writeBlock( - gFormat.format(65), "P" + 9812, - "X" + xyzFormat.format(cycle.width1), - "Q" + xyzFormat.format(cycle.probeOvertravel), - // not required "R" + xyzFormat.format(-cycle.probeClearance), - getProbingArguments(cycle, true) - ); - writeBlock( - gFormat.format(65), "P" + 9812, - "Y" + xyzFormat.format(cycle.width2), - "Q" + xyzFormat.format(cycle.probeOvertravel), - // not required "R" + xyzFormat.format(-cycle.probeClearance), - getProbingArguments(cycle, true) - ); - break; - case "probing-xy-rectangular-boss": - protectedProbeMove(cycle, x, y, z); - writeBlock( - gFormat.format(65), "P" + 9812, - "Z" + xyzFormat.format(z - cycle.depth), - "X" + xyzFormat.format(cycle.width1), - "R" + xyzFormat.format(cycle.probeClearance), - "Q" + xyzFormat.format(cycle.probeOvertravel), - getProbingArguments(cycle, true) - ); - writeBlock( - gFormat.format(65), "P" + 9812, - "Z" + xyzFormat.format(z - cycle.depth), - "Y" + xyzFormat.format(cycle.width2), - "R" + xyzFormat.format(cycle.probeClearance), - "Q" + xyzFormat.format(cycle.probeOvertravel), - getProbingArguments(cycle, true) - ); - break; - case "probing-xy-rectangular-hole-with-island": - protectedProbeMove(cycle, x, y, z); - writeBlock( - gFormat.format(65), "P" + 9812, - "Z" + xyzFormat.format(z - cycle.depth), - "X" + xyzFormat.format(cycle.width1), - "Q" + xyzFormat.format(cycle.probeOvertravel), - "R" + xyzFormat.format(-cycle.probeClearance), - getProbingArguments(cycle, true) - ); - writeBlock( - gFormat.format(65), "P" + 9812, - "Z" + xyzFormat.format(z - cycle.depth), - "Y" + xyzFormat.format(cycle.width2), - "Q" + xyzFormat.format(cycle.probeOvertravel), - "R" + xyzFormat.format(-cycle.probeClearance), - getProbingArguments(cycle, true) - ); - break; - case "probing-xy-inner-corner": - var cornerX = x + approach(cycle.approach1) * (cycle.probeClearance + tool.diameter / 2); - var cornerY = y + approach(cycle.approach2) * (cycle.probeClearance + tool.diameter / 2); - var cornerI = 0; - var cornerJ = 0; - if (cycle.probeSpacing !== undefined) { - cornerI = cycle.probeSpacing; - cornerJ = cycle.probeSpacing; - } - if ((cornerI != 0) && (cornerJ != 0)) { - if (currentSection.strategy == "probe") { - setProbeAngleMethod(); - probeVariables.compensationXY = "X[#185] Y[#186]"; - } - } - protectedProbeMove(cycle, x, y, z - cycle.depth); - writeBlock( - gFormat.format(65), "P" + 9815, xOutput.format(cornerX), yOutput.format(cornerY), - conditional(cornerI != 0, "I" + xyzFormat.format(cornerI)), - conditional(cornerJ != 0, "J" + xyzFormat.format(cornerJ)), - "Q" + xyzFormat.format(cycle.probeOvertravel), - getProbingArguments(cycle, true) - ); - break; - case "probing-xy-outer-corner": - var cornerX = x + approach(cycle.approach1) * (cycle.probeClearance + tool.diameter / 2); - var cornerY = y + approach(cycle.approach2) * (cycle.probeClearance + tool.diameter / 2); - var cornerI = 0; - var cornerJ = 0; - if (cycle.probeSpacing !== undefined) { - cornerI = cycle.probeSpacing; - cornerJ = cycle.probeSpacing; - } - if ((cornerI != 0) && (cornerJ != 0)) { - if (currentSection.strategy == "probe") { - setProbeAngleMethod(); - probeVariables.compensationXY = "X[#185] Y[#186]"; - } - } - protectedProbeMove(cycle, x, y, z - cycle.depth); - writeBlock( - gFormat.format(65), "P" + 9816, xOutput.format(cornerX), yOutput.format(cornerY), - conditional(cornerI != 0, "I" + xyzFormat.format(cornerI)), - conditional(cornerJ != 0, "J" + xyzFormat.format(cornerJ)), - "Q" + xyzFormat.format(cycle.probeOvertravel), - getProbingArguments(cycle, true) - ); - break; - case "probing-x-plane-angle": - protectedProbeMove(cycle, x, y, z - cycle.depth); - writeBlock( - gFormat.format(65), "P" + 9843, - "X" + xyzFormat.format(x + approach(cycle.approach1) * (cycle.probeClearance + tool.diameter / 2)), - "D" + xyzFormat.format(cycle.probeSpacing), - "Q" + xyzFormat.format(cycle.probeOvertravel), - "A" + xyzFormat.format(cycle.nominalAngle != undefined ? cycle.nominalAngle : 90), - getProbingArguments(cycle, false) - ); - if (currentSection.strategy == "probe") { - setProbeAngleMethod(); - probeVariables.compensationXY = "X" + xyzFormat.format(0) + " Y" + xyzFormat.format(0); - } - break; - case "probing-y-plane-angle": - protectedProbeMove(cycle, x, y, z - cycle.depth); - writeBlock( - gFormat.format(65), "P" + 9843, - "Y" + xyzFormat.format(y + approach(cycle.approach1) * (cycle.probeClearance + tool.diameter / 2)), - "D" + xyzFormat.format(cycle.probeSpacing), - "Q" + xyzFormat.format(cycle.probeOvertravel), - "A" + xyzFormat.format(cycle.nominalAngle != undefined ? cycle.nominalAngle : 0), - getProbingArguments(cycle, false) - ); - if (currentSection.strategy == "probe") { - setProbeAngleMethod(); - probeVariables.compensationXY = "X" + xyzFormat.format(0) + " Y" + xyzFormat.format(0); - } - break; - case "probing-xy-pcd-hole": - protectedProbeMove(cycle, x, y, z); - writeBlock( - gFormat.format(65), "P" + 9819, - "A" + xyzFormat.format(cycle.pcdStartingAngle), - "B" + xyzFormat.format(cycle.numberOfSubfeatures), - "C" + xyzFormat.format(cycle.widthPCD), - "D" + xyzFormat.format(cycle.widthFeature), - "K" + xyzFormat.format(z - cycle.depth), - "Q" + xyzFormat.format(cycle.probeOvertravel), - getProbingArguments(cycle, false) - ); - if (cycle.updateToolWear) { - error(localize("Action -Update Tool Wear- is not supported with this cycle")); - return; - } - break; - case "probing-xy-pcd-boss": - protectedProbeMove(cycle, x, y, z); - writeBlock( - gFormat.format(65), "P" + 9819, - "A" + xyzFormat.format(cycle.pcdStartingAngle), - "B" + xyzFormat.format(cycle.numberOfSubfeatures), - "C" + xyzFormat.format(cycle.widthPCD), - "D" + xyzFormat.format(cycle.widthFeature), - "Z" + xyzFormat.format(z - cycle.depth), - "Q" + xyzFormat.format(cycle.probeOvertravel), - "R" + xyzFormat.format(cycle.probeClearance), - getProbingArguments(cycle, false) - ); - if (cycle.updateToolWear) { - error(localize("Action -Update Tool Wear- is not supported with this cycle")); - return; - } - break; - default: - expandCyclePoint(x, y, z); - } - - // place cycle operation in subprogram - if (cycleSubprogramIsActive) { - if (forceCycle || cycleExpanded || isProbeOperation()) { - cycleSubprogramIsActive = false; - } else { - // call subprogram - writeBlock(mFormat.format(97), "P" + nFormat.format(currentSubprogram)); - subprogramStart(new Vector(x, y, z), new Vector(0, 0, 0), false); - } - } - if (incrementalMode) { // set current position to clearance height - setCyclePosition(cycle.clearance); - } - - // 2nd through nth cycle point - } else { - if (cycleExpanded) { - expandCyclePoint(x, y, z); - } else { - if (usePolarMode) { - var polarPosition = getPolarPosition(x, y, z); - writeBlock(xOutput.format(polarPosition.first.x), yOutput.format(polarPosition.first.y), zOutput.format(polarPosition.first.z), - aOutput.format(polarPosition.second.x), bOutput.format(polarPosition.second.y), cOutput.format(polarPosition.second.z)); - return; - } - var _x; - var _y; - var _z; - if (!xyzFormat.areDifferent(x, xOutput.getCurrent()) && - !xyzFormat.areDifferent(y, yOutput.getCurrent()) && - !xyzFormat.areDifferent(z, zOutput.getCurrent())) { - switch (gPlaneModal.getCurrent()) { - case 17: // XY - xOutput.reset(); // at least one axis is required - break; - case 18: // ZX - zOutput.reset(); // at least one axis is required - break; - case 19: // YZ - yOutput.reset(); // at least one axis is required - break; - } - } - if (incrementalMode) { // set current position to retract height - setCyclePosition(cycle.retract); - } - writeBlock(xOutput.format(x), yOutput.format(y), zOutput.format(z)); - if (incrementalMode) { // set current position to clearance height - setCyclePosition(cycle.clearance); - } - } - } -} - -function getProbingArguments(cycle, updateWCS) { - var outputWCSCode = updateWCS && currentSection.strategy == "probe"; - if (outputWCSCode) { - validate(probeOutputWorkOffset <= 99, "Work offset is out of range."); - var nextWorkOffset = hasNextSection() ? getNextSection().workOffset == 0 ? 1 : getNextSection().workOffset : -1; - if (probeOutputWorkOffset == nextWorkOffset) { - currentWorkOffset = undefined; - } - } - return [ - (cycle.angleAskewAction == "stop-message" ? "B" + xyzFormat.format(cycle.toleranceAngle ? cycle.toleranceAngle : 0) : undefined), - ((cycle.updateToolWear && cycle.toolWearErrorCorrection < 100) ? "F" + xyzFormat.format(cycle.toolWearErrorCorrection ? cycle.toolWearErrorCorrection / 100 : 100) : undefined), - (cycle.wrongSizeAction == "stop-message" ? "H" + xyzFormat.format(cycle.toleranceSize ? cycle.toleranceSize : 0) : undefined), - (cycle.outOfPositionAction == "stop-message" ? "M" + xyzFormat.format(cycle.tolerancePosition ? cycle.tolerancePosition : 0) : undefined), - ((cycle.updateToolWear && cycleType == "probing-z") ? "T" + xyzFormat.format(cycle.toolLengthOffset) : undefined), - ((cycle.updateToolWear && cycleType !== "probing-z") ? "T" + xyzFormat.format(cycle.toolDiameterOffset) : undefined), - (cycle.updateToolWear ? "V" + xyzFormat.format(cycle.toolWearUpdateThreshold ? cycle.toolWearUpdateThreshold : 0) : undefined), - (cycle.printResults ? "W" + xyzFormat.format(1 + cycle.incrementComponent) : undefined), // 1 for advance feature, 2 for reset feature count and advance component number. first reported result in a program should use W2. - conditional(outputWCSCode, "S" + probeWCSFormat.format(probeOutputWorkOffset > 6 ? (0.01 * (probeOutputWorkOffset - 6) + 154) : probeOutputWorkOffset)) - ]; -} - -function onCycleEnd() { - if (isProbeOperation()) { - zOutput.reset(); - gMotionModal.reset(); - writeBlock(gFormat.format(65), "P" + 9810, zOutput.format(cycle.retract)); // protected retract move - } else { - if (cycleSubprogramIsActive) { - subprogramEnd(); - cycleSubprogramIsActive = false; - } - if (!cycleExpanded) { - writeBlock(gCycleModal.format(80), conditional(staticProperties.useG95forTapping, gFeedModeModal.format(94))); - gMotionModal.reset(); - } - } -} - -var pendingRadiusCompensation = -1; - -function onRadiusCompensation() { - pendingRadiusCompensation = radiusCompensation; -} - -var forceG0 = false; -function onRapid(_x, _y, _z) { - var x = xOutput.format(_x); - var y = yOutput.format(_y); - var z = zOutput.format(_z); - if (x || y || z) { - if (pendingRadiusCompensation >= 0) { - error(localize("Radius compensation mode cannot be changed at rapid traversal.")); - return; - } - if (!staticProperties.useG0 && !forceG0 && (((x ? 1 : 0) + (y ? 1 : 0) + (z ? 1 : 0)) > 1)) { - // axes are not synchronized - writeBlock(gFeedModeModal.format(94), gMotionModal.format(1), x, y, z, getFeed(toPreciseUnit(highFeedrate, MM))); - } else { - writeBlock(gMotionModal.format(0), x, y, z); - forceFeed(); - } - forceG0 = false; - } -} - -function onLinear(_x, _y, _z, feed) { - if (pendingRadiusCompensation >= 0) { - // ensure that we end at desired position when compensation is turned off - xOutput.reset(); - yOutput.reset(); - } - var x = xOutput.format(_x); - var y = yOutput.format(_y); - var z = zOutput.format(_z); - var f = getFeed(feed); - if (x || y || z) { - if (pendingRadiusCompensation >= 0) { - pendingRadiusCompensation = -1; - var d = tool.diameterOffset; - if ((d > 200 && d < 1000) || d > 9999) { - warning(localize("Diameter offset out of range.")); - } - writeBlock(gPlaneModal.format(17), gFeedModeModal.format(94)); - switch (radiusCompensation) { - case RADIUS_COMPENSATION_LEFT: - dOutput.reset(); - writeBlock(gMotionModal.format(1), gFormat.format(41), x, y, z, dOutput.format(d), f); - break; - case RADIUS_COMPENSATION_RIGHT: - dOutput.reset(); - writeBlock(gMotionModal.format(1), gFormat.format(42), x, y, z, dOutput.format(d), f); - break; - default: - writeBlock(gMotionModal.format(1), gFormat.format(40), x, y, z, f); - } - } else { - writeBlock(gFeedModeModal.format(94), gMotionModal.format(1), x, y, z, f); - } - } else if (f) { - if (getNextRecord().isMotion()) { // try not to output feed without motion - forceFeed(); // force feed on next line - } else { - writeBlock(gMotionModal.format(1), f); - } - } -} - -function onRapid5D(_x, _y, _z, _a, _b, _c) { - if (!currentSection.isOptimizedForMachine()) { - error(localize("This post configuration has not been customized for 5-axis simultaneous toolpath.")); - return; - } - if (pendingRadiusCompensation >= 0) { - error(localize("Radius compensation mode cannot be changed at rapid traversal.")); - return; - } - - var num = - (xyzFormat.areDifferent(_x, xOutput.getCurrent()) ? 1 : 0) + - (xyzFormat.areDifferent(_y, yOutput.getCurrent()) ? 1 : 0) + - (xyzFormat.areDifferent(_z, zOutput.getCurrent()) ? 1 : 0) + - ((aOutput.isEnabled() && abcFormat.areDifferent(_a, aOutput.getCurrent())) ? 1 : 0) + - ((bOutput.isEnabled() && abcFormat.areDifferent(_b, bOutput.getCurrent())) ? 1 : 0) + - ((cOutput.isEnabled() && abcFormat.areDifferent(_c, cOutput.getCurrent())) ? 1 : 0); - if (!staticProperties.useG0 && !forceG0 && (tcpIsSupported || (num > 1))) { - invokeOnLinear5D(_x, _y, _z, _a, _b, _c, toPreciseUnit(highFeedrate, MM)); // onLinear5D handles inverse time feedrates - return; - } - - var x = xOutput.format(_x); - var y = yOutput.format(_y); - var z = zOutput.format(_z); - var a = aOutput.format(_a); - var b = bOutput.format(_b); - var c = cOutput.format(_c); - - if (x || y || z || a || b || c) { - writeBlock(gMotionModal.format(0), x, y, z, a, b, c); - forceFeed(); - forceG0 = false; - } -} - -function onLinear5D(_x, _y, _z, _a, _b, _c, feed, feedMode) { - if (!currentSection.isOptimizedForMachine()) { - error(localize("This post configuration has not been customized for 5-axis simultaneous toolpath.")); - return; - } - if (pendingRadiusCompensation >= 0) { - error(localize("Radius compensation cannot be activated/deactivated for 5-axis move.")); - return; - } - - var x = xOutput.format(_x); - var y = yOutput.format(_y); - var z = zOutput.format(_z); - var a = aOutput.format(_a); - var b = bOutput.format(_b); - var c = cOutput.format(_c); - - if (feedMode == FEED_INVERSE_TIME) { - forceFeed(); - } - var f = getFeed(feed); - var fMode = (feedMode == FEED_INVERSE_TIME) ? 93 : 94; - - if (x || y || z || a || b || c) { - writeBlock(gFeedModeModal.format(fMode), gMotionModal.format(1), x, y, z, a, b, c, f); - } else if (f) { - if (getNextRecord().isMotion()) { // try not to output feed without motion - forceFeed(); // force feed on next line - } else { - writeBlock(gFeedModeModal.format(fMode), gMotionModal.format(1), f); - } - } -} - -function moveToSafeRetractPosition(isRetracted) { - var _skipBlock = skipBlock; - if (!isRetracted) { - writeRetract(Z); - } - if (staticProperties.forceHomeOnIndexing) { - skipBlock = _skipBlock; - writeRetract(X, Y); - } -} - -// Start of onRewindMachine logic -var performRewinds = false; // only use this setting with hardcoded machine configurations, set to true to enable the rewind/reconfigure logic -var stockExpansion = new Vector(toPreciseUnit(0.1, IN), toPreciseUnit(0.1, IN), toPreciseUnit(0.1, IN)); // expand stock XYZ values -safeRetractDistance = (unit == IN) ? 1 : 25; // additional distance to retract out of stock -safeRetractFeed = (unit == IN) ? 20 : 500; // retract feed rate -safePlungeFeed = (unit == IN) ? 10 : 250; // plunge feed rate - -/** Allow user to override the onRewind logic. */ -function onRewindMachineEntry(_a, _b, _c) { - return false; -} - -/** Retract to safe position before indexing rotaries. */ -function onMoveToSafeRetractPosition() { - // cancel TCP so that tool doesn't follow rotaries - if (currentSection.isMultiAxis() && tcpIsSupported) { - disableLengthCompensation(false, "TCPC OFF"); - } - moveToSafeRetractPosition(false); -} - -/** Rotate axes to new position above reentry position */ -function onRotateAxes(_x, _y, _z, _a, _b, _c) { - // position rotary axes - xOutput.disable(); - yOutput.disable(); - zOutput.disable(); - forceG0 = true; - invokeOnRapid5D(_x, _y, _z, _a, _b, _c); - setCurrentABC(new Vector(_a, _b, _c)); - xOutput.enable(); - yOutput.enable(); - zOutput.enable(); -} - -/** Return from safe position after indexing rotaries. */ -function onReturnFromSafeRetractPosition(_x, _y, _z) { - // reinstate TCP - if (tcpIsSupported) { - writeBlock(gFormat.format(234), hFormat.format(tool.lengthOffset), formatComment("TCPC ON")); - lengthCompensationActive = true; - } - - // position in XY - forceXYZ(); - xOutput.reset(); - yOutput.reset(); - zOutput.disable(); - forceG0 = true; - invokeOnRapid(_x, _y, _z); - - // position in Z - zOutput.enable(); - invokeOnRapid(_x, _y, _z); -} -// End of onRewindMachine logic - -// Start of polar interpolation -var usePolarMode = false; // enables polar interpolation for a single operation -var polarDirection = new Vector(1, 0, 0); // vector to maintain tool at while in polar interpolation -var saveTcpIsSupported = undefined; -function setPolarMode(section, mode) { - if (!mode) { // turn off polar mode if required - if (usePolarMode) { - var currentPosition = getCurrentPosition(); - var polarPosition = getPolarPosition(currentPosition.x, currentPosition.y, currentPosition.z); - currentMachineABC = new Vector(polarPosition.second.x, polarPosition.second.y, polarPosition.second.z); - deactivatePolarMode(); - tcpIsSupported = saveTcpIsSupported; - setFeedrateMode(true); - usePolarMode = false; - } - return; - } - - var direction = polarDirection; - - // determine the rotary axis to use for polar interpolation - var axis = undefined; - if (machineConfiguration.getAxisV().isEnabled()) { - if (Vector.dot(machineConfiguration.getAxisV().getAxis(), section.workPlane.getForward()) != 0) { - axis = machineConfiguration.getAxisV(); - } - } - if (axis == undefined && machineConfiguration.getAxisU().isEnabled()) { - if (Vector.dot(machineConfiguration.getAxisU().getAxis(), section.workPlane.getForward()) != 0) { - axis = machineConfiguration.getAxisU(); - } - } - if (axis == undefined) { - error(localize("Polar interpolation requires an active rotary axis be defined in direction of workplane normal.")); - } - - // calculate directional vector from initial position - if (direction == undefined) { - error(localize("Polar interpolation initiated without a directional vector.")); - return; - } else if (direction.isZero()) { - var initialPosition = getFramePosition(section.getInitialPosition()); - direction = Vector.diff(initialPosition, axis.getOffset()).getNormalized(); - } - - // put vector in plane of rotary axis - var temp = Vector.cross(direction, axis.getAxis()).getNormalized(); - direction = Vector.cross(axis.getAxis(), temp).getNormalized(); - - // activate polar interpolation - saveTcpIsSupported = tcpIsSupported; - tcpIsSupported = false; // temporary disable tcp support for polar mode - setFeedrateMode(); - activatePolarMode(tolerance / 2, 0, direction); -} -// End of polar interpolation - -function onCircular(clockwise, cx, cy, cz, x, y, z, feed) { - if (isSpiral()) { - var startRadius = getCircularStartRadius(); - var endRadius = getCircularRadius(); - var dr = Math.abs(endRadius - startRadius); - if (dr > maximumCircularRadiiDifference) { // maximum limit - linearize(tolerance); // or alternatively use other G-codes for spiral motion - return; - } - } - - if (pendingRadiusCompensation >= 0) { - error(localize("Radius compensation cannot be activated/deactivated for a circular move.")); - return; - } - - var start = getCurrentPosition(); - - if (isFullCircle()) { - if (staticProperties.useRadius || isHelical()) { // radius mode does not support full arcs - linearize(tolerance); - return; - } - switch (getCircularPlane()) { - case PLANE_XY: - writeBlock(gPlaneModal.format(17), gMotionModal.format(clockwise ? 2 : 3), iOutput.format(cx - start.x, 0), jOutput.format(cy - start.y, 0), getFeed(feed)); - break; - case PLANE_ZX: - writeBlock(gPlaneModal.format(18), gMotionModal.format(clockwise ? 2 : 3), iOutput.format(cx - start.x, 0), kOutput.format(cz - start.z, 0), getFeed(feed)); - break; - case PLANE_YZ: - writeBlock(gPlaneModal.format(19), gMotionModal.format(clockwise ? 2 : 3), jOutput.format(cy - start.y, 0), kOutput.format(cz - start.z, 0), getFeed(feed)); - break; - default: - linearize(tolerance); - } - } else if (!staticProperties.useRadius) { - switch (getCircularPlane()) { - case PLANE_XY: - writeBlock(gPlaneModal.format(17), gMotionModal.format(clockwise ? 2 : 3), xOutput.format(x), yOutput.format(y), zOutput.format(z), iOutput.format(cx - start.x, 0), jOutput.format(cy - start.y, 0), getFeed(feed)); - break; - case PLANE_ZX: - writeBlock(gPlaneModal.format(18), gMotionModal.format(clockwise ? 2 : 3), xOutput.format(x), yOutput.format(y), zOutput.format(z), iOutput.format(cx - start.x, 0), kOutput.format(cz - start.z, 0), getFeed(feed)); - break; - case PLANE_YZ: - writeBlock(gPlaneModal.format(19), gMotionModal.format(clockwise ? 2 : 3), xOutput.format(x), yOutput.format(y), zOutput.format(z), jOutput.format(cy - start.y, 0), kOutput.format(cz - start.z, 0), getFeed(feed)); - break; - default: - linearize(tolerance); - } - } else { // use radius mode - var r = getCircularRadius(); - if (toDeg(getCircularSweep()) > (180 + 1e-9)) { - r = -r; // allow up to <360 deg arcs - } - switch (getCircularPlane()) { - case PLANE_XY: - writeBlock(gPlaneModal.format(17), gMotionModal.format(clockwise ? 2 : 3), xOutput.format(x), yOutput.format(y), zOutput.format(z), "R" + rFormat.format(r), getFeed(feed)); - break; - case PLANE_ZX: - writeBlock(gPlaneModal.format(18), gMotionModal.format(clockwise ? 2 : 3), xOutput.format(x), yOutput.format(y), zOutput.format(z), "R" + rFormat.format(r), getFeed(feed)); - break; - case PLANE_YZ: - writeBlock(gPlaneModal.format(19), gMotionModal.format(clockwise ? 2 : 3), xOutput.format(x), yOutput.format(y), zOutput.format(z), "R" + rFormat.format(r), getFeed(feed)); - break; - default: - linearize(tolerance); - } - } -} - -var currentCoolantMode = COOLANT_OFF; -var coolantOff = undefined; -var isOptionalCoolant = false; - -function setCoolant(coolant) { - var coolantCodes = getCoolantCodes(coolant); - forceSingleLine = false; - if ((coolantCodes != undefined) && (coolant == COOLANT_FLOOD)) { - if (coolantPressure != "") { - forceSingleLine = true; - coolantCodes.push(coolantPressure); - } - } - if (Array.isArray(coolantCodes)) { - if (singleLineCoolant || forceSingleLine) { - skipBlock = isOptionalCoolant; - writeBlock(coolantCodes.join(getWordSeparator())); - } else { - for (var c in coolantCodes) { - skipBlock = isOptionalCoolant; - writeBlock(coolantCodes[c]); - } - } - return undefined; - } - return coolantCodes; -} - -var isSpecialCoolantActive = false; - -function getCoolantCodes(coolant) { - isOptionalCoolant = false; - var multipleCoolantBlocks = new Array(); // create a formatted array to be passed into the outputted line - if (!coolants) { - error(localize("Coolants have not been defined.")); - } - if (isProbeOperation()) { // avoid coolant output for probing - coolant = COOLANT_OFF; - } - if (coolant == currentCoolantMode) { - if (operationNeedsSafeStart && coolant != COOLANT_OFF && !isSpecialCoolantActive) { - // isOptionalCoolant = true; - } else if (!forceCoolant || coolant == COOLANT_OFF) { - return undefined; // coolant is already active - } - } - if ((coolant != COOLANT_OFF) && (currentCoolantMode != COOLANT_OFF) && !isOptionalCoolant && !forceCoolant) { - if (Array.isArray(coolantOff)) { - for (var i in coolantOff) { - multipleCoolantBlocks.push(mFormat.format(coolantOff[i])); - } - } else { - multipleCoolantBlocks.push(mFormat.format(coolantOff)); - } - } - forceCoolant = false; - - if (isSpecialCoolantActive) { - forceSpindleSpeed = true; - } - var m; - var coolantCodes = {}; - for (var c in coolants) { // find required coolant codes into the coolants array - if (coolants[c].id == coolant) { - isSpecialCoolantActive = (coolants[c].id == COOLANT_THROUGH_TOOL) || (coolants[c].id == COOLANT_FLOOD_THROUGH_TOOL) || (coolants[c].id == COOLANT_AIR_THROUGH_TOOL); - coolantCodes.on = coolants[c].on; - if (coolants[c].off != undefined) { - coolantCodes.off = coolants[c].off; - break; - } else { - for (var i in coolants) { - if (coolants[i].id == COOLANT_OFF) { - coolantCodes.off = coolants[i].off; - break; - } - } - } - } - } - if (coolant == COOLANT_OFF) { - m = !coolantOff ? coolantCodes.off : coolantOff; // use the default coolant off command when an 'off' value is not specified - } else { - coolantOff = coolantCodes.off; - m = coolantCodes.on; - } - - if (!m) { - onUnsupportedCoolant(coolant); - m = 9; - } else { - if (Array.isArray(m)) { - for (var i in m) { - multipleCoolantBlocks.push(mFormat.format(m[i])); - } - } else { - multipleCoolantBlocks.push(mFormat.format(m)); - } - currentCoolantMode = coolant; - return multipleCoolantBlocks; // return the single formatted coolant value - } - return undefined; -} - -var mapCommand = { - COMMAND_END:2, - COMMAND_SPINDLE_CLOCKWISE:3, - COMMAND_SPINDLE_COUNTERCLOCKWISE:4, - COMMAND_STOP_SPINDLE:5, - COMMAND_ORIENTATE_SPINDLE:19, - COMMAND_LOAD_TOOL:6 -}; - -function onCommand(command) { - switch (command) { - case COMMAND_STOP: - writeBlock(mFormat.format(0)); - forceSpindleSpeed = true; - forceCoolant = true; - return; - case COMMAND_OPTIONAL_STOP: - writeBlock(mFormat.format(1)); - forceSpindleSpeed = true; - currentCoolantMode = COOLANT_OFF; - forceCoolant = true; - return; - case COMMAND_COOLANT_ON: - setCoolant(COOLANT_FLOOD); - return; - case COMMAND_COOLANT_OFF: - setCoolant(COOLANT_OFF); - return; - case COMMAND_START_SPINDLE: - onCommand(tool.clockwise ? COMMAND_SPINDLE_CLOCKWISE : COMMAND_SPINDLE_COUNTERCLOCKWISE); - return; - case COMMAND_LOCK_MULTI_AXIS: - if (machineConfiguration.isMultiAxisConfiguration() && (machineConfiguration.getNumberOfAxes() >= 4)) { - var _skipBlock = skipBlock; - writeBlock(mFormat.format(10)); // lock 4th-axis motion - if (machineConfiguration.getNumberOfAxes() == 5) { - skipBlock = _skipBlock; - writeBlock(mFormat.format(12)); // lock 5th-axis motion - } - } - return; - case COMMAND_UNLOCK_MULTI_AXIS: - if (machineConfiguration.isMultiAxisConfiguration() && (machineConfiguration.getNumberOfAxes() >= 4)) { - var _skipBlock = skipBlock; - writeBlock(mFormat.format(11)); // unlock 4th-axis motion - if (machineConfiguration.getNumberOfAxes() == 5) { - skipBlock = _skipBlock; - writeBlock(mFormat.format(13)); // unlock 5th-axis motion - } - } - return; - case COMMAND_BREAK_CONTROL: - if (!toolChecked) { // avoid duplicate COMMAND_BREAK_CONTROL - prepareForToolCheck(); - writeBlock( - gFormat.format(65), - "P" + 9853, - "T" + toolFormat.format(tool.number), - "B" + xyzFormat.format(0), - "H" + xyzFormat.format(staticProperties.toolBreakageTolerance) - ); - toolChecked = true; - lengthCompensationActive = false; // macro 9853 cancels tool length compensation - } - return; - case COMMAND_TOOL_MEASURE: - measureTool = true; - return; - case COMMAND_START_CHIP_TRANSPORT: - writeBlock(mFormat.format(31)); - return; - case COMMAND_STOP_CHIP_TRANSPORT: - writeBlock(mFormat.format(33)); - return; - case COMMAND_PROBE_ON: - return; - case COMMAND_PROBE_OFF: - return; - } - - var stringId = getCommandStringId(command); - var mcode = mapCommand[stringId]; - if (mcode != undefined) { - writeBlock(mFormat.format(mcode)); - } else { - onUnsupportedCommand(command); - } -} - -var toolChecked = false; // specifies that the tool has been checked with the probe - -function onSectionEnd() { - if (isInspectionOperation() && !isLastSection()) { - writeBlock(gFormat.format(103), "P0", formatComment("LOOKAHEAD ON")); - } - if (!isLastSection() && (getNextSection().getTool().coolant != tool.coolant)) { - setCoolant(COOLANT_OFF); - } - if ((((getCurrentSectionId() + 1) >= getNumberOfSections()) || - (tool.number != getNextSection().getTool().number)) && - tool.breakControl) { - onCommand(COMMAND_BREAK_CONTROL); - } else { - toolChecked = false; - } - - if (true) { - if (isRedirecting()) { - if (firstPattern) { - var finalPosition = getFramePosition(currentSection.getFinalPosition()); - var abc; - if (currentSection.isMultiAxis() && machineConfiguration.isMultiAxisConfiguration()) { - abc = currentSection.getFinalToolAxisABC(); - } else { - abc = currentWorkPlaneABC; - } - if (abc == undefined) { - abc = new Vector(0, 0, 0); - } - setAbsoluteMode(finalPosition, abc); - subprogramEnd(); - } - } - } - forceAny(); - - if (currentSection.isMultiAxis()) { - writeBlock(gFeedModeModal.format(94)); // inverse time feed off - if (currentSection.isOptimizedForMachine()) { - // the code below gets the machine angles from previous operation. closestABC must also be set to true - currentMachineABC = currentSection.getFinalToolAxisABC(); - } - if (tcpIsSupported) { - disableLengthCompensation(false, "TCPC OFF"); - } - } - - if (isProbeOperation()) { - writeBlock(gFormat.format(65), "P" + 9833); // spin the probe off - if (probeVariables.probeAngleMethod != "G68") { - setProbeAngle(); // output probe angle rotations if required - } - } - - // reset for next section - operationNeedsSafeStart = false; - coolantPressure = staticProperties.coolantPressure; - cycleReverse = false; - - setPolarMode(currentSection, false); -} - -/** Output block to do safe retract and/or move to home position. */ -function writeRetract() { - var words = []; // store all retracted axes in an array - var retractAxes = new Array(false, false, false); - var method = staticProperties.safePositionMethod; - if (method == "clearanceHeight") { - if (!is3D()) { - error(localize("Retract option 'Clearance Height' is not supported for multi-axis machining.")); - } else { - return; - } - } - validate(arguments.length != 0, "No axis specified for writeRetract()."); - - for (i in arguments) { - retractAxes[arguments[i]] = true; - } - if ((retractAxes[0] || retractAxes[1]) && !retracted && !skipBlock) { // retract Z first before moving to X/Y home - error(localize("Retracting in X/Y is not possible without being retracted in Z.")); - return; - } - // special conditions - if (retractAxes[0] || retractAxes[1]) { - method = "G53"; - } - cancelG68Rotation(); // G68 has to be canceled for retracts - - // define home positions - var _xHome; - var _yHome; - var _zHome; - if (method == "G28") { - _xHome = toPreciseUnit(0, MM); - _yHome = toPreciseUnit(0, MM); - _zHome = toPreciseUnit(0, MM); - } else { - if (homePositionCenter && - hasParameter("part-upper-x") && hasParameter("part-lower-x")) { - _xHome = (getParameter("part-upper-x") + getParameter("part-lower-x")) / 2; - } else { - _xHome = machineConfiguration.hasHomePositionX() ? machineConfiguration.getHomePositionX() : toPreciseUnit(0, MM); - } - _yHome = machineConfiguration.hasHomePositionY() ? machineConfiguration.getHomePositionY() : toPreciseUnit(0, MM); - _zHome = machineConfiguration.getRetractPlane() != 0 ? machineConfiguration.getRetractPlane() : toPreciseUnit(0, MM); - } - for (var i = 0; i < arguments.length; ++i) { - switch (arguments[i]) { - case X: - // special conditions - if (homePositionCenter) { // output X in standard block by itself if centering - writeBlock(gMotionModal.format(0), "X" + xyzFormat.format(_xHome)); - xOutput.reset(); - break; - } - words.push("X" + xyzFormat.format(_xHome)); - xOutput.reset(); - break; - case Y: - words.push("Y" + xyzFormat.format(_yHome)); - yOutput.reset(); - break; - case Z: - words.push("Z" + xyzFormat.format(_zHome)); - zOutput.reset(); - retracted = !skipBlock; - break; - default: - error(localize("Unsupported axis specified for writeRetract().")); - return; - } - } - if (words.length > 0) { - switch (method) { - case "G28": - gMotionModal.reset(); - gAbsIncModal.reset(); - writeBlock(gFormat.format(28), gAbsIncModal.format(91), words); - writeBlock(gAbsIncModal.format(90)); - break; - case "G53": - gMotionModal.reset(); - writeBlock(gAbsIncModal.format(90), gFormat.format(53), gMotionModal.format(0), words); - break; - default: - error(localize("Unsupported safe position method.")); - return; - } - } -} - -var isDPRNTopen = false; -function inspectionCreateResultsFileHeader() { - if (isDPRNTopen) { - if (!staticProperties.singleResultsFile) { - writeln("DPRNT[END]"); - writeBlock("PCLOS"); - isDPRNTopen = false; - } - } - - if (isProbeOperation() && !printProbeResults()) { - return; // if print results is not desired by probe/ probeWCS - } - - if (!isDPRNTopen) { - writeBlock("PCLOS"); - writeBlock("POPEN"); - // check for existence of none alphanumeric characters but not spaces - var resFile; - if (staticProperties.singleResultsFile) { - resFile = getParameter("job-description") + "-RESULTS"; - } else { - resFile = getParameter("operation-comment") + "-RESULTS"; - } - resFile = resFile.replace(/:/g, "-"); - resFile = resFile.replace(/[^a-zA-Z0-9 -]/g, ""); - resFile = resFile.replace(/\s/g, "-"); - writeln("DPRNT[START]"); - writeln("DPRNT[RESULTSFILE*" + resFile + "]"); - if (hasGlobalParameter("document-id")) { - writeln("DPRNT[DOCUMENTID*" + getGlobalParameter("document-id") + "]"); - } - if (hasGlobalParameter("model-version")) { - writeln("DPRNT[MODELVERSION*" + getGlobalParameter("model-version") + "]"); - } - } - if (isProbeOperation() && printProbeResults()) { - isDPRNTopen = true; - } -} - -function getPointNumber() { - if (typeof inspectionWriteVariables == "function") { - return (inspectionVariables.pointNumber); - } else { - return ("#172[60]"); - } -} - -function inspectionWriteCADTransform() { - var cadOrigin = currentSection.getModelOrigin(); - var cadWorkPlane = currentSection.getModelPlane().getTransposed(); - var cadEuler = cadWorkPlane.getEuler2(EULER_XYZ_S); - writeln( - "DPRNT[G331" + - "*N" + getPointNumber() + - "*A" + abcFormat.format(cadEuler.x) + - "*B" + abcFormat.format(cadEuler.y) + - "*C" + abcFormat.format(cadEuler.z) + - "*X" + xyzFormat.format(-cadOrigin.x) + - "*Y" + xyzFormat.format(-cadOrigin.y) + - "*Z" + xyzFormat.format(-cadOrigin.z) + - "]" - ); -} - -function inspectionWriteWorkplaneTransform() { - var orientation = (machineConfiguration.isMultiAxisConfiguration() && currentMachineABC != undefined) ? machineConfiguration.getOrientation(currentMachineABC) : currentSection.workPlane; - var abc = orientation.getEuler2(EULER_XYZ_S); - writeln("DPRNT[G330" + - "*N" + getPointNumber() + - "*A" + abcFormat.format(abc.x) + - "*B" + abcFormat.format(abc.y) + - "*C" + abcFormat.format(abc.z) + - "*X0*Y0*Z0*I0*R0]" - ); -} - -function writeProbingToolpathInformation(cycleDepth) { - writeln("DPRNT[TOOLPATHID*" + getParameter("autodeskcam:operation-id") + "]"); - if (isInspectionOperation()) { - writeln("DPRNT[TOOLPATH*" + getParameter("operation-comment") + "]"); - } else { - writeln("DPRNT[CYCLEDEPTH*" + xyzFormat.format(cycleDepth) + "]"); - } -} - -function onClose() { - if (isDPRNTopen) { - writeln("DPRNT[END]"); - writeBlock("PCLOS"); - isDPRNTopen = false; - if (typeof inspectionProcessSectionEnd == "function") { - inspectionProcessSectionEnd(); - } - } - cancelG68Rotation(); - writeln(""); - - optionalSection = false; - - onCommand(COMMAND_STOP_SPINDLE); - onCommand(COMMAND_COOLANT_OFF); - - // retract - writeRetract(Z); - if (!staticProperties.homePositionCenter || currentMachineABC.length != 0) { - writeRetract(X, Y); - } - - if (activeG254) { - writeBlock(gFormat.format(255)); // cancel DWO - activeG254 = false; - } - - // MAY NEED CHANGE HOMING ORDER TO ROTARY THEN LINEAR FOR NON-UMC MACHINES - - // Unwind Rotary table at end - if (machineConfiguration.isMultiAxisConfiguration()) { - onCommand(COMMAND_UNLOCK_MULTI_AXIS); - if (machineConfiguration.isMachineCoordinate(2)) { - writeBlock(gFormat.format(28), gAbsIncModal.format(91), "C" + abcFormat.format(0)); - writeBlock(gAbsIncModal.format(90)); - } else if (machineConfiguration.isMachineCoordinate(1)) { - writeBlock(gFormat.format(28), gAbsIncModal.format(91), "B" + abcFormat.format(0)); - writeBlock(gAbsIncModal.format(90)); - } else if (machineConfiguration.isMachineCoordinate(0)) { - writeBlock(gFormat.format(28), gAbsIncModal.format(91), "A" + abcFormat.format(0)); - writeBlock(gAbsIncModal.format(90)); - } - gMotionModal.reset(); - writeBlock( - gMotionModal.format(0), - conditional(machineConfiguration.isMachineCoordinate(0), "A" + abcFormat.format(0)), - conditional(machineConfiguration.isMachineCoordinate(1), "B" + abcFormat.format(0)), - conditional(machineConfiguration.isMachineCoordinate(2), "C" + abcFormat.format(0)) - ); - } - if (staticProperties.homePositionCenter) { - homePositionCenter = staticProperties.homePositionCenter; - writeRetract(X, Y); - } - - onImpliedCommand(COMMAND_END); - onImpliedCommand(COMMAND_STOP_SPINDLE); - - if (staticProperties.useM130PartImages || staticProperties.useM130ToolImages) { - writeBlock(mFormat.format(131)); - } - writeBlock(mFormat.format(30)); // stop program, spindle stop, coolant off - if (subprograms.length > 0) { - writeln(""); - write(subprograms); - } - writeln(""); - writeln("%"); -} - -/* -keywords += (keywords ? " MODEL_IMAGE" : "MODEL_IMAGE"); - -function onTerminate() { - var outputPath = getOutputPath(); - var programFilename = FileSystem.getFilename(outputPath); - var programSize = FileSystem.getFileSize(outputPath); - var postPath = findFile("setup-sheet-excel-2007.cps"); - var intermediatePath = getIntermediatePath(); - var a = "--property unit " + ((unit == IN) ? "0" : "1"); // use 0 for inch and 1 for mm - if (programName) { - a += " --property programName \"'" + programName + "'\""; - } - if (programComment) { - a += " --property programComment \"'" + programComment + "'\""; - } - a += " --property programFilename \"'" + programFilename + "'\""; - a += " --property programSize \"" + programSize + "\""; - a += " --noeditor --log temp.log \"" + postPath + "\" \"" + intermediatePath + "\" \"" + FileSystem.replaceExtension(outputPath, "xlsx") + "\""; - execute(getPostProcessorPath(), a, false, ""); - executeNoWait("excel", "\"" + FileSystem.replaceExtension(outputPath, "xlsx") + "\"", false, ""); -} -*/ - -function setProperty(property, value) { - properties[property].current = value; -} -// <<<<< INCLUDED FROM ../../../haas next generation.cps - -capabilities |= CAPABILITY_INSPECTION; -description = "HAAS - Next Generation Control Inspect Surface"; -longDescription = "Generic post for the HAAS Next Generation control with inspect surface capabilities."; - -var controlType = "NGC"; // Specifies the control model "NGC" or "Classic" -// >>>>> INCLUDED FROM ../common/haas base inspection.cps -properties.probeLocalVar = { - title: "Local variable start", - description: "Specify the starting value for macro # variables that are to be used for calculations during inspection paths.", - group: 99, - type: "integer", - value: (controlType == "NGC" ? 10000 : 100), - scope: "post" -}; -properties.useDirectConnection = { - title: "Stream Measured Point Data", - description: "Set to true to stream inspection results.", - group: 99, - type: "boolean", - value: false, - scope: "post" -}; -properties.probeResultsBuffer = { - title: "Measurement results store start", - description: "Specify the starting value of macro # variables where measurement results are stored.", - group: 99, - type: "integer", - value: (controlType == "NGC" ? 10100 : 150), - scope: "post" -}; -properties.probeNumberofPoints = { - title: "Measurement number of points to store", - description: "This is the maximum number of measurement results that can be stored in the buffer.", - group: 99, - type: "integer", - value: 4, - scope: "post" -}; -properties.controlConnectorVersion = { - title: "Results connector version", - description: "Interface version for direct connection to read inspection results.", - group: 99, - type: "integer", - value: 1, - scope: "post" -}; -properties.toolOffsetType = { - title: "Tool offset type", - description: "Select the which offsets are available on the tool offset page.", - group: 99, - type: "enum", - values: [ - {id: "geomWear", title: "Geometry & Wear"}, - {id: "geomOnly", title: "Geometry only"} - ], - value: "geomWear", - scope: "post" -}; -properties.commissioningMode = { - title: "Inspection Commissioning Mode", - description: "Enables commissioning mode where M0 and messages are output at key points in the program.", - group: 99, - type: "boolean", - value: true, - scope: "post" -}; -properties.probeOnCommand = { - title: "Probe On Command", - description: "The command used to turn the probe on, this can be a M code or sub program call.", - group: 99, - type: "string", - value: "G65 P9832", - scope: "post" -}; -properties.probeOffCommand = { - title: "Probe Off Command", - description: "The command used to turn the probe off, this can be a M code or sub program call.", - group: 99, - type: "string", - value: "G65 P9833", - scope: "post" -}; -properties.probeCalibratedRadius = { - title: "Calibrated Radius", - description: "Macro Variable used for storing probe calibrated radi.", - group: 99, - type: "integer", - value: (controlType == "NGC" ? 10556 : 556), - scope: "post" -}; -properties.probeEccentricityX = { - title: "Eccentricity X", - description: "Macro Variable used for storing the X eccentricity.", - group: 99, - type: "integer", - value: (controlType == "NGC" ? 10558 : 558), - scope: "post" -}; -properties.probeEccentricityY = { - title: "Eccentricity Y", - description: "Macro Variable used for storing the Y eccentricity.", - group: 99, - type: "integer", - value: (controlType == "NGC" ? 10559 : 559), - scope: "post" -}; -properties.probeCalibrationMethod = { - title: "Probe calibration Method", - description: "Select the probe calibration method.", - group: 99, - type: "enum", - values: [ - {id: "Renishaw", title: "Renishaw"}, - {id: "Autodesk", title: "Autodesk"}, - {id: "Other", title: "Other"} - ], - value: "Renishaw", - scope: "post" -}; -properties.calibrationNCOutput = { - title: "Calibration NC Output Type", - description: "Choose none if the NC program created is to be used for calibrating the probe.", - group: 99, - type: "enum", - values: [ - {id: "none", title: "none"}, - {id: "Ring Gauge", title: "Ring Gauge"} - ], - value: "none", - scope: "post" -}; - -var ijkFormat = createFormat({decimals:5, forceDecimal:true}); -// inspection variables -var inspectionVariables = { - localVariablePrefix: "#", - probeRadius: 0, - systemVariableMeasuredX: 5061, - systemVariableMeasuredY: 5062, - systemVariableMeasuredZ: 5063, - pointNumber: 1, - probeResultsBufferFull: false, - probeResultsBufferIndex: 1, - hasInspectionSections: false, - inspectionSectionCount: 0, - systemVariableOffsetLengthTable: 2200, - systemVariableOffsetWearTable: 2000, - workpieceOffset: "", - systemVariablePreviousX: 5001, - systemVariablePreviousY: 5002, - systemVariablePreviousZ: 5003, - systemVariableCurrentX: 5021, - systemVariableCurrentY: 5022, - systemVariableCurrentZ: 5023, -}; - -var macroFormat = createFormat({prefix:inspectionVariables.localVariablePrefix, decimals:0}); -var LINEAR_MOVE = 1; -var SAFE_MOVE = 2; -var SAFE_MOVE_DWO = 3; -var MEASURE_MOVE = 4; -var ALARM_IF_DEFLECTED = "M78"; -var ALARM_IF_NOT_DEFLECTED = "M79"; -var NO_DEFLECTION_CHECK = ""; - -function inspectionWriteVariables() { - // loop through all NC stream sections to check for surface inspection - for (var i = 0; i < getNumberOfSections(); ++i) { - var section = getSection(i); - if (section.strategy == "inspectSurface") { - inspectionVariables.workpieceOffset = section.workOffset; - var count = 1; - var localVar = getProperty("probeLocalVar"); - var prefix = inspectionVariables.localVariablePrefix; - inspectionVariables.probeRadius = prefix + count; - inspectionVariables.xTarget = prefix + ++count; - inspectionVariables.yTarget = prefix + ++count; - inspectionVariables.zTarget = prefix + ++count; - inspectionVariables.xMeasured = prefix + ++count; - inspectionVariables.yMeasured = prefix + ++count; - inspectionVariables.zMeasured = prefix + ++count; - inspectionVariables.activeToolLength = prefix + ++count; - inspectionVariables.macroVariable1 = prefix + ++count; - inspectionVariables.macroVariable2 = prefix + ++count; - inspectionVariables.macroVariable3 = prefix + ++count; - inspectionVariables.macroVariable4 = prefix + ++count; - inspectionVariables.macroVariable5 = prefix + ++count; - inspectionVariables.macroVariable6 = prefix + ++count; - inspectionVariables.macroVariable7 = prefix + ++count; - inspectionVariables.wcsVectorX = prefix + ++count; - inspectionVariables.wcsVectorY = prefix + ++count; - inspectionVariables.wcsVectorZ = prefix + ++count; - inspectionVariables.previousWCSX = prefix + ++count; - inspectionVariables.previousWCSY = prefix + ++count; - inspectionVariables.previousWCSZ = prefix + ++count; - if (getProperty("calibrationNCOutput") == "Ring Gauge") { - inspectionVariables.measuredXStartingAddress = localVar; - inspectionVariables.measuredYStartingAddress = localVar + 10; - inspectionVariables.measuredZStartingAddress = localVar + 20; - inspectionVariables.measuredIStartingAddress = localVar + 30; - inspectionVariables.measuredJStartingAddress = localVar + 40; - inspectionVariables.measuredKStartingAddress = localVar + 50; - } - inspectionValidateInspectionSettings(); - inspectionVariables.probeResultsReadPointer = prefix + (getProperty("probeResultsBuffer") + 2); - inspectionVariables.probeResultsWritePointer = prefix + (getProperty("probeResultsBuffer") + 3); - inspectionVariables.probeResultsCollectionActive = prefix + (getProperty("probeResultsBuffer") + 4); - inspectionVariables.probeResultsStartAddress = getProperty("probeResultsBuffer") + 5; - if (getProperty("toolOffsetType") == "geomOnly") { - inspectionVariables.systemVariableOffsetLengthTable = "2000"; - } - if (getProperty("commissioningMode")) { - writeBlock("#3006=1" + formatComment("Inspection commissioning mode is active, when the machine is measuring correctly please disable this in the post properties")); - } - if (getProperty("useDirectConnection")) { - // check to make sure local variables used in results buffer and inspection do not clash - var localStart = getProperty("probeLocalVar"); - var localEnd = count; - var BufferStart = getProperty("probeResultsBuffer"); - var bufferEnd = getProperty("probeResultsBuffer") + ((3 * getProperty("probeNumberofPoints")) + 8); - if ((localStart >= BufferStart && localStart <= bufferEnd) || (localEnd >= BufferStart && localEnd <= bufferEnd)) { - error("Local variables defined (" + prefix + localStart + "-" + prefix + localEnd + - ") and live probe results storage area (" + prefix + BufferStart + "-" + prefix + bufferEnd + ") overlap." - ); - } - writeBlock(macroFormat.format(getProperty("probeResultsBuffer")) + " = " + getProperty("controlConnectorVersion")); - writeBlock(macroFormat.format(getProperty("probeResultsBuffer") + 1) + " = " + getProperty("probeNumberofPoints")); - writeBlock(inspectionVariables.probeResultsReadPointer + " = 0"); - writeBlock(inspectionVariables.probeResultsWritePointer + " = 1"); - writeBlock(inspectionVariables.probeResultsCollectionActive + " = 0"); - if (getProperty("probeResultultsBuffer") == 0) { - error("Probe Results Buffer start address cannot be zero when using a direct connection."); - } - inspectionWriteFusionConnectorInterface("HEADER"); - } - inspectionVariables.hasInspectionSections = true; - break; - } - } -} - -function onProbe(status) { - if (status) { // probe ON - if (getProperty("commissioningMode") && getProperty("calibrationNCOutput") == "Ring Gauge") { - writeBlock(mFormat.format(19), "R#1"); - } else { - writeBlock(mFormat.format(19)); - } - writeBlock(getProperty("probeOnCommand")); // Command for switching the probe on - onDwell(2); - if (getProperty("commissioningMode")) { - writeBlock("#3006=1" + formatComment("Ensure Probe Is Active")); - } - } else { // probe OFF - writeBlock(getProperty("probeOffCommand")); // Command for switching the probe off - onDwell(2); - if (getProperty("commissioningMode")) { - writeBlock("#3006=1" + formatComment("Ensure Probe Has Deactivated")); - } - } -} - -function inspectionCycleInspect(cycle, x, y, z) { - if (getNumberOfCyclePoints() != 3) { - error(localize("Missing Endpoint in Inspection Cycle, check Approach and Retract heights")); - } - forceFeed(); // ensure feed is always output - just incase. - if (isFirstCyclePoint()) { - writeComment("Approach Move"); - // safe move to approach point start - if (activeG254) { - // Apply Eccentricity - gMotionModal.reset(); - writeBlock(gFormat.format(61)); //exact stop mode on - writeBlock(gAbsIncModal.format(91), gFormat.format(1), - "X-" + macroFormat.format(getProperty("probeEccentricityX")), - "Y-" + macroFormat.format(getProperty("probeEccentricityY")), - feedOutput.format(cycle.safeFeed) - ); - writeBlock(gFormat.format(103), "P1", formatComment("LOOKAHEAD OFF")); - inspectionGetCoordinates(true); - inspectionCalculateTargetEndpoint(x, y, z, SAFE_MOVE_DWO); - // move alond probing vector with DWO off - inspectionWriteCycleMove(gAbsIncModal.format(91), cycle.safeFeed, SAFE_MOVE_DWO, ALARM_IF_DEFLECTED); - // Apply radius delta correction - writeBlock(gAbsIncModal.format(91), gFormat.format(1), - "Z+[" + xyzFormat.format(tool.diameter / 2) + "-" + inspectionVariables.probeRadius + "]", - feedOutput.format(cycle.safeFeed) - ); - writeBlock(gFormat.format(103), "P1", formatComment("LOOKAHEAD OFF")); - inspectionGetCoordinates(false); - } else { - // only do trigger check when DWO is not active - inspectionCalculateTargetEndpoint(x, y, z, SAFE_MOVE); - inspectionWriteCycleMove(gAbsIncModal.format(90), cycle.safeFeed, SAFE_MOVE, ALARM_IF_DEFLECTED); - } - return; - } - if (isLastCyclePoint()) { - // retract move - writeComment("Retract Move"); - inspectionCalculateTargetEndpoint(x, y, z, LINEAR_MOVE); - inspectionWriteCycleMove(gAbsIncModal.format(90), cycle.linkFeed, LINEAR_MOVE, NO_DEFLECTION_CHECK); - forceXYZ(); - writeBlock(gFormat.format(64)); //exact stop mode on - return; - } - // measure move - if (getProperty("commissioningMode") && (inspectionVariables.pointNumber == 1)) { - writeBlock("#3006=1" + formatComment("Probe is about to contact part. Axes should stop on contact")); - } - inspectionWriteNominalData(cycle); - if (getProperty("useDirectConnection")) { - inspectionWriteFusionConnectorInterface("MEASURE"); - } - inspectionCalculateTargetEndpoint(x, y, z, MEASURE_MOVE); - var f = cycle.measureFeed; - if (activeG254) { - inspectionWriteCycleMove(gAbsIncModal.format(91), f, MEASURE_MOVE, ALARM_IF_NOT_DEFLECTED); - writeBlock(inspectionVariables.xTarget + "=" + macroFormat.format(inspectionVariables.systemVariableMeasuredX)); - writeBlock(inspectionVariables.yTarget + "=" + macroFormat.format(inspectionVariables.systemVariableMeasuredY)); - writeBlock(inspectionVariables.zTarget + "=" + macroFormat.format(inspectionVariables.systemVariableMeasuredZ) + " - " + inspectionVariables.activeToolLength); - inspectionWriteCycleMove(gAbsIncModal.format(90), f, LINEAR_MOVE, NO_DEFLECTION_CHECK); - inspectionReconfirmPositionDWO(f); - } else { - inspectionWriteCycleMove(gAbsIncModal.format(90), f, MEASURE_MOVE, ALARM_IF_NOT_DEFLECTED); - } - inspectionCorrectProbeMeasurement(); - inspectionWriteMeasuredData(); -} - -function inspectionWriteNominalData(cycle) { - var m = getRotation(); - var v = new Vector(cycle.nominalX, cycle.nominalY, cycle.nominalZ); - var vt = m.multiply(v); - var pathVector = new Vector(cycle.nominalI, cycle.nominalJ, cycle.nominalK); - var nv = m.multiply(pathVector).normalized; - cycle.nominalX = vt.x; - cycle.nominalY = vt.y; - cycle.nominalZ = vt.z; - cycle.nominalI = nv.x; - cycle.nominalJ = nv.y; - cycle.nominalK = nv.z; - writeln("DPRNT[G800" + - "*N" + inspectionVariables.pointNumber + - "*X" + xyzFormat.format(cycle.nominalX) + - "*Y" + xyzFormat.format(cycle.nominalY) + - "*Z" + xyzFormat.format(cycle.nominalZ) + - "*I" + ijkFormat.format(cycle.nominalI) + - "*J" + ijkFormat.format(cycle.nominalJ) + - "*K" + ijkFormat.format(cycle.nominalK) + - "*O" + xyzFormat.format(getParameter("operation:inspectSurfaceOffset")) + - "*U" + xyzFormat.format(getParameter("operation:inspectUpperTolerance")) + - "*L" + xyzFormat.format(getParameter("operation:inspectLowerTolerance")) + - "]" - ); -} - -function inspectionCalculateTargetEndpoint(x, y, z, moveType) { - writeComment("CALCULATE TARGET ENDPOINT"); - if (activeG254 && (moveType == MEASURE_MOVE || moveType == SAFE_MOVE_DWO)) { - // get measure move vector with TWP active - var searchIJK = new Vector(0, 0, 0); - var searchDistance; - var moveDistance; - - switch (moveType) { - case MEASURE_MOVE: - // writeComment("CTE - MEASURE_MOVE"); - searchDistance = getParameter("probeClearance") + getParameter("probeOvertravel"); - moveDistance = searchDistance * 0.1; - searchDistance -= moveDistance; - searchIJK.i = cycle.nominalI * -1 * moveDistance; - searchIJK.j = cycle.nominalJ * -1 * moveDistance; - searchIJK.k = cycle.nominalK * -1 * moveDistance; - break; - case SAFE_MOVE_DWO: - // get safe move unit vector with DWO active - // writeComment("CTE - SAFE_MOVE_DWO"); - var xyz = new Vector(0, 0, 0); - xyz = getCurrentPosition(); - var vectorI = x - xyz.x; - var vectorJ = y - xyz.y; - var vectorK = z - xyz.z; - var magnitude = Math.sqrt((vectorI * vectorI) + (vectorJ * vectorJ) + (vectorK * vectorK)); - moveDistance = magnitude * 0.1; - searchIJK.i = (vectorI / magnitude) * moveDistance; - searchIJK.j = (vectorJ / magnitude) * moveDistance; - searchIJK.k = (vectorK / magnitude) * moveDistance; - searchDistance = magnitude - moveDistance; - break; - default: - // writeComment("CTE - DEFAULT"); - } - // xyzTarget is previous move endpoint - with eccentricity correction - writeBlock(inspectionVariables.xTarget + " =" + xyzFormat.format(searchIJK.i)); - writeBlock(inspectionVariables.yTarget + " =" + xyzFormat.format(searchIJK.j)); - writeBlock(inspectionVariables.zTarget + " =" + xyzFormat.format(searchIJK.k)); - inspectionWriteCycleMove(gAbsIncModal.format(91), moveType == MEASURE_MOVE ? cycle.measureFeed : cycle.safeFeed, LINEAR_MOVE, NO_DEFLECTION_CHECK); - writeBlock(gFormat.format(255)); - writeComment("Calculate vector in WPCS"); - writeBlock(inspectionVariables.wcsVectorX + " =" + macroFormat.format(inspectionVariables.systemVariableCurrentX) + "-" + inspectionVariables.previousWCSX); - writeBlock(inspectionVariables.wcsVectorY + " =" + macroFormat.format(inspectionVariables.systemVariableCurrentY) + "-" + inspectionVariables.previousWCSY); - writeBlock(inspectionVariables.wcsVectorZ + " =[" + macroFormat.format(inspectionVariables.systemVariableCurrentZ) + "-" + inspectionVariables.activeToolLength + "]-" + inspectionVariables.previousWCSZ); - writeBlock(inspectionVariables.macroVariable4 + " =SQRT[" + - "[" + inspectionVariables.wcsVectorX + "*" + inspectionVariables.wcsVectorX + "]" + "+" + - "[" + inspectionVariables.wcsVectorY + "*" + inspectionVariables.wcsVectorY + "]" + "+" + - "[" + inspectionVariables.wcsVectorZ + "*" + inspectionVariables.wcsVectorZ + "]]" - ); - writeComment("Convert to unit vector"); - // safe or measure move endpointwith DWO active - writeBlock(inspectionVariables.xTarget + " =[" + xyzFormat.format(searchDistance) + " * [" + inspectionVariables.wcsVectorX + "/" + inspectionVariables.macroVariable4 + "]]"); - writeBlock(inspectionVariables.yTarget + " =[" + xyzFormat.format(searchDistance) + " * [" + inspectionVariables.wcsVectorY + "/" + inspectionVariables.macroVariable4 + "]]"); - writeBlock(inspectionVariables.zTarget + " =[" + xyzFormat.format(searchDistance) + " * [" + inspectionVariables.wcsVectorZ + "/" + inspectionVariables.macroVariable4 + "]]"); - } else { - writeBlock(inspectionVariables.xTarget + " =" + xyzFormat.format(x) + "-" + macroFormat.format(getProperty("probeEccentricityX"))); - writeBlock(inspectionVariables.yTarget + " =" + xyzFormat.format(y) + "-" + macroFormat.format(getProperty("probeEccentricityY"))); - writeBlock(inspectionVariables.zTarget + " =" + xyzFormat.format(z) + "+[" + xyzFormat.format(tool.diameter / 2) + "-" + inspectionVariables.probeRadius + "]"); - } -} - -function inspectionWriteCycleMove(absInc, feedRate, moveType, triggerCheck) { - // writeComment("moveType = " + moveType, triggerCheck); - var motionCommand = moveType == LINEAR_MOVE ? 1 : 31; - gMotionModal.reset(); - writeBlock(absInc, - gFormat.format(motionCommand), - "X" + inspectionVariables.xTarget, - "Y" + inspectionVariables.yTarget, - "Z" + inspectionVariables.zTarget, - feedOutput.format(feedRate), - triggerCheck - ); - writeBlock(gFormat.format(103), "P1", formatComment("LOOKAHEAD OFF")); -} - -function inspectionProbeTriggerCheck(triggered) { - var condition = triggered ? " GT " : " LT "; - var message = triggered ? "NO POINT TAKEN" : "PATH OBSTRUCTED"; - var inPositionTolerance = (unit == MM) ? 0.01 : 0.0004; - writeBlock(inspectionVariables.macroVariable1 + " =" + inspectionVariables.xTarget + "-" + macroFormat.format(inspectionVariables.systemVariableMeasuredX)); - writeBlock(inspectionVariables.macroVariable2 + " =" + inspectionVariables.yTarget + "-" + macroFormat.format(inspectionVariables.systemVariableMeasuredY)); - writeBlock(inspectionVariables.macroVariable3 + " =" + inspectionVariables.zTarget + "-" + macroFormat.format(inspectionVariables.systemVariableMeasuredZ) + "+" + inspectionVariables.activeToolLength); - writeBlock(inspectionVariables.macroVariable4 + " =" + - "[" + inspectionVariables.macroVariable1 + "*" + inspectionVariables.macroVariable1 + "]" + "+" + - "[" + inspectionVariables.macroVariable2 + "*" + inspectionVariables.macroVariable2 + "]" + "+" + - "[" + inspectionVariables.macroVariable3 + "*" + inspectionVariables.macroVariable3 + "]" - ); - forceSequenceNumbers(true); - writeBlock("IF [" + inspectionVariables.macroVariable4 + condition + inPositionTolerance + "] GOTO" + skipNLines(2)); - writeBlock("#3000 = 1 " + formatComment(message)); - writeBlock(" "); - forceSequenceNumbers(false); -} - -function inspectionCorrectProbeMeasurement() { - writeComment("Correct Measurements"); - var MeasuredX = macroFormat.format(inspectionVariables.systemVariableMeasuredX); - var MeasuredY = macroFormat.format(inspectionVariables.systemVariableMeasuredY); - var MeasuredZ = macroFormat.format(inspectionVariables.systemVariableMeasuredZ); - if (activeG254) { - // Actual is previous target system parameter - with eccentricity correction - MeasuredX = macroFormat.format(inspectionVariables.systemVariablePreviousX); - MeasuredY = macroFormat.format(inspectionVariables.systemVariablePreviousY); - MeasuredZ = macroFormat.format(inspectionVariables.systemVariablePreviousZ); - } - writeBlock(inspectionVariables.xMeasured + " =" + MeasuredX + "+" + macroFormat.format(getProperty("probeEccentricityX"))); - writeBlock(inspectionVariables.yMeasured + " =" + MeasuredY + "+" + macroFormat.format(getProperty("probeEccentricityY"))); - // need to consider probe centre tool output point in future too - var correctToolLength = activeG254 ? "" : ("-" + inspectionVariables.activeToolLength); - writeBlock(inspectionVariables.zMeasured + " =" + MeasuredZ + "+" + inspectionVariables.probeRadius + correctToolLength); -} - -function inspectionWriteFusionConnectorInterface(ncSection) { - if (ncSection == "MEASURE") { - writeBlock("IF " + inspectionVariables.probeResultsCollectionActive + " NE 1 GOTO " + inspectionVariables.pointNumber); - writeBlock("WHILE [" + inspectionVariables.probeResultsReadPointer + " EQ " + inspectionVariables.probeResultsWritePointer + "] DO 1"); - onDwell(0.5); - writeComment("WAITING FOR FUSION CONNECTION"); - writeBlock("G53"); - writeBlock("END 1"); - writeBlock("N" + inspectionVariables.pointNumber); - } else { - writeBlock("WHILE [" + inspectionVariables.probeResultsCollectionActive + " NE 1] DO 1"); - onDwell(0.5); - writeComment("WAITING FOR FUSION CONNECTION"); - writeBlock("G53"); - writeBlock("END 1"); - } -} - -function inspectionCalculateDeviation() { - var outputFormat = (unit == MM) ? "[53]" : "[44]"; - //calculate the deviation and produce a warning if out of tolerance. - //(Measured + ((vector *(-1))*calibrated radi)) - - writeComment("calculate deviation"); - //compensate for tip rad in X - writeBlock( - inspectionVariables.macroVariable1 + "=[" + - inspectionVariables.xMeasured + "+[[" + - ijkFormat.format(cycle.nominalI) + "*[-1]]*" + - inspectionVariables.probeRadius + "]]" - ); - //compensate for tip rad in Y - writeBlock( - inspectionVariables.macroVariable2 + "=[" + - inspectionVariables.yMeasured + "+[[" + - ijkFormat.format(cycle.nominalJ) + "*[-1]]*" + - inspectionVariables.probeRadius + "]]" - ); - //compensate for tip rad in Z - writeBlock( - inspectionVariables.macroVariable3 + "=[" + - inspectionVariables.zMeasured + "+[[" + - ijkFormat.format(cycle.nominalK) + "*[-1]]*" + - inspectionVariables.probeRadius + "]]" - ); - //Calculate deviation vector (Measured x - nominal x) - writeBlock( - inspectionVariables.macroVariable4 + "=" + - inspectionVariables.macroVariable1 + "-" + - xyzFormat.format(cycle.nominalX) - ); - //Calculate deviation vector (Measured y - nominal y) - writeBlock( - inspectionVariables.macroVariable5 + "=" + - inspectionVariables.macroVariable2 + "-" + - xyzFormat.format(cycle.nominalY) - ); - //Calculate deviation vector (Measured Z - nominal Z) - writeBlock( - inspectionVariables.macroVariable6 + "=[" + - inspectionVariables.macroVariable3 + "-[" + - xyzFormat.format(cycle.nominalZ) + "]]" - ); - //sqrt xyz.xyz this is the value of the deviation - writeBlock( - inspectionVariables.macroVariable7 + "=SQRT[[" + - inspectionVariables.macroVariable4 + "*" + - inspectionVariables.macroVariable4 + "]+[" + - inspectionVariables.macroVariable5 + "*" + - inspectionVariables.macroVariable5 + "]+[" + - inspectionVariables.macroVariable6 + "*" + - inspectionVariables.macroVariable6 + "]]" - ); - //sign of the vector - writeBlock( - inspectionVariables.macroVariable1 + "=[[" + - ijkFormat.format(cycle.nominalI) + "*" + - inspectionVariables.macroVariable4 + "]+[" + - ijkFormat.format(cycle.nominalJ) + "*" + - inspectionVariables.macroVariable5 + "]+[" + - ijkFormat.format(cycle.nominalK) + "*" + - inspectionVariables.macroVariable6 + "]]" - ); - //Print out deviation value - forceSequenceNumbers(true); - writeBlock( - "IF [" + inspectionVariables.macroVariable1 + "GE0] GOTO" + skipNLines(3) - ); - writeBlock( - inspectionVariables.macroVariable4 + "=" + - inspectionVariables.macroVariable7 - ); - writeBlock("GOTO" + skipNLines(2)); - writeBlock( - inspectionVariables.macroVariable4 + "=[" + - inspectionVariables.macroVariable7 + "*[-1]]" - ); - writeBlock(" "); - writeln( - "DPRNT[G802" + "*N" + inspectionVariables.pointNumber + - "*DEVIATION*" + inspectionVariables.macroVariable4 + outputFormat + "]" - ); - //Tolerance check - writeBlock( - "IF [" + inspectionVariables.macroVariable4 + - "LT" + (xyzFormat.format(getParameter("operation:inspectUpperTolerance"))) + - "] GOTO" + skipNLines(3) - ); - writeBlock( - "#3006 = 1" + formatComment("Inspection point over tolerance") - ); - writeBlock("GOTO" + skipNLines(3)); - writeBlock( - "IF [" + inspectionVariables.macroVariable4 + - "GT" + (xyzFormat.format(getParameter("operation:inspectLowerTolerance"))) + - "] GOTO" + skipNLines(2) - ); - writeBlock( - "#3006 = 1" + formatComment("Inspection point under tolerance") - ); - writeBlock(" "); - forceSequenceNumbers(false); -} - -function inspectionWriteMeasuredData() { - var outputFormat = (unit == MM) ? "[53]" : "[44]"; - writeln("DPRNT[G801" + - "*N" + inspectionVariables.pointNumber + - "*X" + inspectionVariables.xMeasured + outputFormat + - "*Y" + inspectionVariables.yMeasured + outputFormat + - "*Z" + inspectionVariables.zMeasured + outputFormat + - "*R" + inspectionVariables.probeRadius + outputFormat + - "]" - ); - - if (cycle.outOfPositionAction == "stop-message") { - inspectionCalculateDeviation(); - } - - if (getProperty("useDirectConnection")) { - var writeResultIndexX = inspectionVariables.probeResultsStartAddress + (3 * inspectionVariables.probeResultsBufferIndex); - var writeResultIndexY = inspectionVariables.probeResultsStartAddress + (3 * inspectionVariables.probeResultsBufferIndex) + 1; - var writeResultIndexZ = inspectionVariables.probeResultsStartAddress + (3 * inspectionVariables.probeResultsBufferIndex) + 2; - - writeBlock(macroFormat.format(writeResultIndexX) + " = " + inspectionVariables.xMeasured); - writeBlock(macroFormat.format(writeResultIndexY) + " = " + inspectionVariables.yMeasured); - writeBlock(macroFormat.format(writeResultIndexZ) + " = " + inspectionVariables.zMeasured); - inspectionVariables.probeResultsBufferIndex += 1; - if (inspectionVariables.probeResultsBufferIndex > getProperty("probeNumberofPoints")) { - inspectionVariables.probeResultsBufferIndex = 0; - } - writeBlock(inspectionVariables.probeResultsWritePointer + " = " + inspectionVariables.probeResultsBufferIndex); - } - if (getProperty("commissioningMode") && (getProperty("calibrationNCOutput") == "Ring Gauge")) { - writeBlock(macroFormat.format(inspectionVariables.measuredXStartingAddress + inspectionVariables.pointNumber) + - " =" + inspectionVariables.xMeasured); - writeBlock(macroFormat.format(inspectionVariables.measuredYStartingAddress + inspectionVariables.pointNumber) + - " =" + inspectionVariables.yMeasured); - writeBlock(macroFormat.format(inspectionVariables.measuredZStartingAddress + inspectionVariables.pointNumber) + - " =" + inspectionVariables.zMeasured); - writeBlock(macroFormat.format(inspectionVariables.measuredIStartingAddress + inspectionVariables.pointNumber) + - " =" + xyzFormat.format(cycle.nominalI)); - writeBlock(macroFormat.format(inspectionVariables.measuredJStartingAddress + inspectionVariables.pointNumber) + - " =" + xyzFormat.format(cycle.nominalJ)); - writeBlock(macroFormat.format(inspectionVariables.measuredKStartingAddress + inspectionVariables.pointNumber) + - " =" + xyzFormat.format(cycle.nominalK)); - } - inspectionVariables.pointNumber += 1; -} - -function forceSequenceNumbers(force) { - if (force) { - staticProperties.showSequenceNumbers = true; - } else { - staticProperties.showSequenceNumbers = saveshowSequenceNumbers; - } -} - -function skipNLines(n) { - return (n * staticProperties.sequenceNumberIncrement + sequenceNumber); -} - -function inspectionProcessSectionStart() { - writeBlock(gFormat.format(103), "P1", formatComment("LOOKAHEAD OFF")); - // only write header once if user selects a single results file - if (!isDPRNTopen || !staticProperties.singleResultsFile || (currentSection.workOffset != inspectionVariables.workpieceOffset)) { - inspectionCreateResultsFileHeader(); - inspectionVariables.workpieceOffset = currentSection.workOffset; - } - // write the toolpath name as a comment - writeProbingToolpathInformation(); - inspectionWriteCADTransform(); - inspectionWriteWorkplaneTransform(); - inspectionVariables.inspectionSectionCount += 1; - if (getProperty("toolOffsetType") == "geomOnly") { - writeComment("Geometry Only"); - writeBlock( - inspectionVariables.activeToolLength + "=" + - inspectionVariables.localVariablePrefix + "[" + - inspectionVariables.systemVariableOffsetLengthTable + " + " + - macroFormat.format(4111) + - "]" - ); - } else { - writeComment("Geometry and Wear"); - writeBlock( - inspectionVariables.activeToolLength + "=" + - inspectionVariables.localVariablePrefix + "[" + - inspectionVariables.systemVariableOffsetLengthTable + " + " + - macroFormat.format(4111) + - "] + " + - inspectionVariables.localVariablePrefix + "[" + - inspectionVariables.systemVariableOffsetWearTable + " + " + - macroFormat.format(4111) + - "]" - ); - } - if (getProperty("probeCalibrationMethod") == "Renishaw") { - writeBlock(inspectionVariables.probeRadius + "=[[" + - macroFormat.format(getProperty("probeCalibratedRadius")) + " + " + - macroFormat.format(getProperty("probeCalibratedRadius") + 1) + "]" + "/2]" - ); - } else { - writeBlock(inspectionVariables.probeRadius + "=" + macroFormat.format(getProperty("probeCalibratedRadius"))); - } - if (getProperty("commissioningMode") && !isDPRNTopen) { - var outputFormat = (unit == MM) ? "[53]" : "[44]"; - writeln("DPRNT[CALIBRATED*RADIUS*" + inspectionVariables.probeRadius + outputFormat + "]"); - writeln("DPRNT[ECCENTRICITY*X****" + macroFormat.format(getProperty("probeEccentricityX")) + outputFormat + "]"); - writeln("DPRNT[ECCENTRICITY*Y****" + macroFormat.format(getProperty("probeEccentricityY")) + outputFormat + "]"); - forceSequenceNumbers(true); - writeBlock("IF [" + inspectionVariables.probeRadius + " NE #0] GOTO" + skipNLines(2)); - writeBlock("#3000 = 1" + formatComment("PROBE NOT CALIBRATED OR PROPERTY CALIBRATED RADIUS INCORRECT")); - writeBlock("IF [" + inspectionVariables.probeRadius + " NE 0] GOTO" + skipNLines(2)); - writeBlock("#3000 = 1" + formatComment("PROBE NOT CALIBRATED OR PROPERTY CALIBRATED RADIUS INCORRECT")); - writeBlock("IF [" + inspectionVariables.probeRadius + " LT " + xyzFormat.format(tool.diameter / 2) + "] GOTO" + skipNLines(2)); - writeBlock("#3000 = 1" + formatComment("PROBE NOT CALIBRATED OR PROPERTY CALIBRATED RADIUS INCORRECT")); - var maxEccentricity = (unit == MM) ? 0.2 : 0.0079; - writeBlock("IF [ABS[" + macroFormat.format(getProperty("probeEccentricityX")) + "] LT " + maxEccentricity + "] GOTO" + skipNLines(2)); - writeBlock("#3000 = 1" + formatComment("PROBE NOT CALIBRATED OR PROPERTY ECCENTRICITY X INCORRECT")); - writeBlock("IF [ABS[" + macroFormat.format(getProperty("probeEccentricityY")) + "] LT " + maxEccentricity + "] GOTO" + skipNLines(2)); - writeBlock("#3000 = 1" + formatComment("PROBE NOT CALIBRATED OR PROPERTY ECCENTRICITY Y INCORRECT")); - writeBlock("IF [" + macroFormat.format(getProperty("probeEccentricityX")) + " NE #0] GOTO" + skipNLines(2)); - writeBlock("#3000 = 1" + formatComment("PROBE NOT CALIBRATED OR PROPERTY ECCENTRICITY X INCORRECT")); - writeBlock("IF [" + macroFormat.format(getProperty("probeEccentricityY")) + " NE #0] GOTO" + skipNLines(2)); - writeBlock("#3000 = 1" + formatComment("PROBE NOT CALIBRATED OR PROPERTY ECCENTRICITY Y INCORRECT")); - writeBlock(" "); - forceSequenceNumbers(false); - } - isDPRNTopen = true; -} - -function inspectionProcessSectionEnd() { - // close inspection results file if the NC has inspection toolpaths - if (inspectionVariables.hasInspectionSections) { - if (getProperty("commissioningMode")) { - if (controlType == "NGC") { - forceSequenceNumbers(true); - writeBlock(inspectionVariables.macroVariable1 + " = [#20261 * " + 4 * staticProperties.sequenceNumberIncrement + " + " + skipNLines(2) + "]"); - writeBlock("GOTO " + inspectionVariables.macroVariable1); - writeBlock(" "); - writeBlock("#3006=1" + formatComment("DPRNT LOCATION NOT SET")); - onCommand(COMMAND_STOP); - writeBlock("GOTO " + skipNLines(8)); - writeBlock(" "); - writeBlock("#3006=1" + formatComment("CHECK SETTING 262 FOR RESULTS FILE LOCATION")); - onCommand(COMMAND_STOP); - writeBlock("GOTO " + skipNLines(4)); - writeBlock(" "); - writeBlock("#3006=1" + formatComment("RESULTS FILE WRITTEN TO TCP PORT")); - onCommand(COMMAND_STOP); - writeBlock(" "); - forceSequenceNumbers(false); - } else { - writeBlock("#3006=1" + formatComment("RESULTS FILE WRITTEN TO SERIAL PORT")); - } - } - writeBlock(gFormat.format(103), "P0", formatComment("LOOKAHEAD ON")); - } -} - -function inspectionGetCoordinates(isApproachMove) { - if (isApproachMove) { - writeComment("Get Current Point DWO ON"); - writeBlock(inspectionVariables.xTarget + " =" + macroFormat.format(inspectionVariables.systemVariablePreviousX)); - writeBlock(inspectionVariables.yTarget + " =" + macroFormat.format(inspectionVariables.systemVariablePreviousY)); - writeBlock(inspectionVariables.zTarget + " =" + macroFormat.format(inspectionVariables.systemVariablePreviousZ)); - } - writeComment("Current Point in WCS"); - writeBlock(gFormat.format(255)); - writeBlock(inspectionVariables.previousWCSX + " =" + macroFormat.format(inspectionVariables.systemVariableCurrentX)); - writeBlock(inspectionVariables.previousWCSY + " =" + macroFormat.format(inspectionVariables.systemVariableCurrentY)); - writeBlock(inspectionVariables.previousWCSZ + " =" + macroFormat.format(inspectionVariables.systemVariableCurrentZ) + "-" + inspectionVariables.activeToolLength); - inspectionReconfirmPositionDWO(cycle.safeFeed); -} - -function inspectionReconfirmPositionDWO(f) { - // zero length move to re-confirm current position - writeComment("Re-confirm position DWO Active"); - writeBlock(gFormat.format(254)); - writeBlock(gAbsIncModal.format(91), gMotionModal.format(1), "X0.0 Y0.0", feedOutput.format(f)); - writeBlock("Z0.0"); - writeBlock(gFormat.format(103), "P1", formatComment("LOOKAHEAD OFF")); -} -// <<<<< INCLUDED FROM ../common/haas base inspection.cps - -function inspectionValidateInspectionSettings() { - var errorText = ""; - if (getProperty("probeOnCommand") == "") { - errorText += "\n-Probe On Command-"; - } - if (getProperty("probeOffCommand") == "") { - errorText += "\n-Probe Off Command-"; - } - if (getProperty("probeCalibratedRadius") == 0) { - errorText += "\n-Calibrated Radius-"; - } - if (getProperty("probeEccentricityX") == 0) { - errorText += "\n-Eccentricity X-"; - } - if (getProperty("probeEccentricityY") == 0) { - errorText += "\n-Eccentricity Y-"; - } - if (errorText != "") { - error(localize("The following properties need to be configured:" + errorText + "\n-Please consult the guide PDF found at https://cam.autodesk.com/hsmposts?p=haas_next_generation_inspect_surface for more information-")); - } -}