Merge Production Changes

Flow_Waterjet_BIDC/Bechtel Waterjet.cps

@@ -0,0 +1,378 @@
+/**
+  Copyright (C) 2012-2021 by Autodesk, Inc.
+  All rights reserved.
+
+  Flow waterjet post processor configuration.
+
+  $Revision: 43151 08c79bb5b30997ccb5fb33ab8e7c8c26981be334 $
+  $Date: 2021-02-19 00:25:13 $
+
+  FORKID {F61954EF-5A29-4B93-93E7-870BC2786880}
+*/
+
+description = "Flow Waterjet ORD";
+vendor = "Flow";
+vendorUrl = "http://www.flowwaterjet.com";
+legal = "Copyright (C) 2012-2021 by Autodesk, Inc.";
+certificationLevel = 2;
+minimumRevision = 45702;
+
+longDescription = "Post for Flow Waterjets using software Version 5 or 6. V5=2-axis, V6=3-axis. " +
+"V5: Manually set nozzle height. V6: Nozzle height in NC program set by Top Height attribute. " + EOL +
+"Feed percentage set by Cutting Mode quality in tool dialog (auto=60, high=20, medium=40, low=100)";
+
+extension = "ORD";
+setCodePage("ascii");
+
+capabilities = CAPABILITY_JET;
+tolerance = spatial(0.002, MM);
+
+minimumChordLength = spatial(0.25, MM);
+minimumCircularRadius = spatial(0.01, MM);
+maximumCircularRadius = spatial(1000, MM);
+minimumCircularSweep = toRad(0.01);
+maximumCircularSweep = toRad(90);
+allowHelicalMoves = false;
+allowedCircularPlanes = 1 << PLANE_XY; // allow only XY circular motion
+
+// formatVersion:
+// version 6 should be user selectable, but now use version 5
+// version 5 does not have z moves, so it will be safer for inexperienced users
+// version 5 does not have the mysterious parameter after the cutter comp value
+
+properties = {
+  useHSMFeedrates: {
+    title: "Use HSM feedrates",
+    description: "Specifies whether to output the feedrates from HSM.",
+    type: "boolean",
+    value: false,
+    scope: "post"
+  },
+  maximumFeedrateIPM: {
+    title: "Maximum feedrate (IPM)",
+    description: "Sets the maximum feedrate in IPM.",
+    type: "integer",
+    value: 700,
+    scope: "post"
+  },
+  formatVersion: {
+    title: "Flow control software version",
+    description: "V5 outputs XY, V6 outputs XYZ",
+    group: 1,
+    type: "enum",
+    values: [
+      {title: "V5", id: "5"},
+      {title: "V6", id: "6"}
+    ],
+    value: "5",
+    scope: "post"
+  }
+};
+
+// use fixed width instead
+var xyzFormat = createFormat({decimals:4, trim:false});
+var integerFormat = createFormat({decimals:0});
+
+// fixed settings
+var thickness = 0;
+var arcCounter = 0;
+var lineCounter = -1;
+
+// collected state
+var useVersion6 = false;
+var arcFinish = undefined;
+
+// override radius compensation
+var compensationOffset = 0; // center compensation
+
+var etchOperation = false; // though-cut unless set to true
+var forceOutput = false;
+
+/**
+  Writes the specified block.
+*/
+function writeBlock() {
+  writeWords(arguments);
+}
+
+var FIELD = "                    ";
+
+/** Make sure fields are aligned. */
+function f(text) {
+  var length = text.length;
+  if (length > 10) {
+    return text;
+  }
+  return FIELD.substr(0, 10 - length) + text;
+}
+
+/** Make sure fields are aligned. */
+function fi(text, size) {
+  var length = text.length;
+  if (length > size) {
+    return text;
+  }
+  return FIELD.substr(0, size - length) + text;
+}
+
+function onOpen() {
+  useVersion6 = getProperty("formatVersion") == "6";
+  unit = IN; // only inch mode is supported
+
+  redirectToBuffer(); // buffer the entire program to be able to count the linear and circular moves
+  setWordSeparator("");
+
+  { // stock - workpiece
+    var workpiece = getWorkpiece();
+    var delta = Vector.diff(workpiece.upper, workpiece.lower);
+    if (delta.isNonZero()) {
+      // thickness = (workpiece.upper.z - workpiece.lower.z);
+    }
+  }
+
+  if (getNumberOfSections() > 0) {
+    var firstSection = getSection(0);
+
+    var remaining = firstSection.workPlane;
+    if (!isSameDirection(remaining.forward, new Vector(0, 0, 1))) {
+      error(localize("Tool orientation is not supported."));
+      return;
+    }
+    setRotation(remaining);
+
+    if (!useVersion6) {
+      var originZ = firstSection.getGlobalZRange().getMinimum(); // the cutting depth of the first section
+
+      for (var i = 0; i < getNumberOfSections(); ++i) {
+        var section = getSection(i);
+        var z = section.getGlobalZRange().getMinimum(); // contour Z of the each section
+        if (xyzFormat.getResultingValue(z) != xyzFormat.getResultingValue(originZ)) {
+          error(localize("You are trying to machine at multiple depths which is not allowed."));
+          return;
+        }
+      }
+    }
+  }
+  forceOutput = true;// force out first line
+}
+
+function onSection() {
+  var remaining = currentSection.workPlane;
+  if (!isSameDirection(remaining.forward, new Vector(0, 0, 1))) {
+    error(localize("Tool orientation is not supported."));
+    return;
+  }
+  setRotation(remaining);
+
+  etchOperation = false;
+  if (currentSection.getType() == TYPE_JET) {
+    switch (tool.type) {
+    case TOOL_WATER_JET:
+      break;
+    default:
+      error(localize("The CNC does not support the required tool."));
+      return;
+    }
+    switch (currentSection.jetMode) {
+    case JET_MODE_THROUGH:
+      break;
+    case JET_MODE_ETCHING:
+      etchOperation = true;
+      break;
+    case JET_MODE_VAPORIZE:
+      error(localize("Vaporize is not supported by the CNC."));
+      return;
+    default:
+      error(localize("Unsupported cutting mode."));
+      return;
+    }
+  } else if (currentSection.getType() == TYPE_MILLING) {
+    warning(localize("Milling toolpath will be used as waterjet through-cutting toolpath."));
+  } else {
+    error(localize("CNC doesn't support the toolpath."));
+    return;
+  }
+
+  var initialPosition = getFramePosition(currentSection.getInitialPosition());
+  onExpandedRapid(initialPosition.x, initialPosition.y, initialPosition.z);
+}
+
+function onParameter(name, value) {
+}
+
+function writeLinear(x, y, z, feed, column7) {
+  var flag = false;
+  if (useVersion6) {
+    flag = xyzFormat.areDifferent(x, getCurrentPosition().x) ||
+           xyzFormat.areDifferent(y, getCurrentPosition().y) ||
+           xyzFormat.areDifferent(z, getCurrentPosition().z);
+  } else {
+    flag = xyzFormat.areDifferent(x, getCurrentPosition().x) ||
+           xyzFormat.areDifferent(y, getCurrentPosition().y);
+  }
+
+  if (flag || forceOutput) {
+    if (useVersion6) {
+      writeBlock(
+        f(xyzFormat.format(x)), ",",
+        f(xyzFormat.format(y)), ",",
+        f(xyzFormat.format(z)), ",",
+        fi(integerFormat.format(0), 2), ",", // linear
+        fi(integerFormat.format(feed), 5), ",",
+        fi(integerFormat.format(compensationOffset), 2), ",", // left, center, right
+        fi(integerFormat.format(column7), 2) // TAG: seen -2..2 - unknown
+      );
+    } else {
+      writeBlock(
+        f(xyzFormat.format(x)), ",",
+        f(xyzFormat.format(y)), ",",
+        fi(integerFormat.format(0), 2), ",",
+        fi(integerFormat.format(feed), 5), ",",
+        fi(integerFormat.format(compensationOffset), 2)
+      );
+    }
+    ++lineCounter;
+    forceOutput = false;
+  }
+
+}
+
+function finishArcs() {
+  if (arcFinish) {
+    // complete circular motion with output of destination values
+    forceOutput = true;
+    writeLinear(arcFinish.x, arcFinish.y, arcFinish.z, arcFinish.feed, 2);
+    arcFinish = undefined;
+  }
+}
+
+function onRapid(x, y, z) {
+  finishArcs();
+  writeLinear(x, y, z, 0, 0); // non-cutting
+}
+
+function onLinear(x, y, z, feed) {
+  finishArcs();
+  // skip output if next move is an arc. OnCircular record has this move destination XY
+  if (getNextRecord().getType() != RECORD_CIRCULAR) {
+    writeLinear(x, y, z, power ? getFeedInPercent(feed) : 0, 2);
+  }
+}
+
+function onPower(power) {
+}
+
+function onCircular(clockwise, cx, cy, cz, x, y, z, feed) {
+  // spirals are not allowed - arcs must be < 360deg
+  // fail if radius compensation is changed for circular move
+
+  // syntax is; start X, start y, arc direction, feed, comp, cx, cy
+  // end X, end Y, if following move is an arc, is the start x, start y, of the line
+  // end X, end Y, if following move is a line, is output in OnLinear
+  // using the arcFinish flag
+  
+  circularICode = (clockwise ? 1 : -1);
+
+  if ((getCircularPlane() != PLANE_XY) || isHelical()) {
+    linearize(tolerance);
+  }
+  var p = getCurrentPosition();
+  if (useVersion6) {
+    writeBlock(
+      f(xyzFormat.format(p.x)), ",",
+      f(xyzFormat.format(p.y)), ",",
+      f(xyzFormat.format(p.z)), ",",
+      fi(integerFormat.format(circularICode), 2), ",", // arc cw/ccw
+      fi(integerFormat.format(power ? getFeedInPercent(feed) : 0), 5), ",",
+      fi(integerFormat.format(compensationOffset), 2), ",", // left, center, right
+      fi(integerFormat.format(2), 2), ",", // TAG: seen -2..2 - unknown
+      f(xyzFormat.format(cx)), ",",
+      f(xyzFormat.format(cy)), ",",
+      f(xyzFormat.format(0)) // PLANE_XY only
+    );
+  } else {
+    writeBlock(
+      f(xyzFormat.format(p.x)), ",",
+      f(xyzFormat.format(p.y)), ",",
+      fi(integerFormat.format(circularICode), 2), ",", // arc cw/ccw
+      fi(integerFormat.format(power ? getFeedInPercent(feed) : 0), 5), ",",
+      fi(integerFormat.format(compensationOffset), 2), ",", // left, center, right
+      f(xyzFormat.format(cx)), ",",
+      f(xyzFormat.format(cy))
+    );
+  }
+  ++arcCounter;
+
+  // save destination values to complete arc move
+  arcFinish = {x:x, y:y, z:z, feed:(power ? getFeedInPercent(feed) : 0)};
+
+}
+
+function getFeedInPercent(feed) {
+  var feedPercent;
+  if ((getProperty("maximumFeedrateIPM") > 0) && getProperty("useHSMFeedrates")) {
+    // use HSM feedrates
+    // 1 - 99 %
+    feedPercent = Math.min(Math.ceil(Math.min(getProperty("maximumFeedrateIPM"), feed) / getProperty("maximumFeedrateIPM") * 100), 99);
+  } else {
+    // use fixed feedrates per quality selection
+    switch (currentSection.quality) {
+    case 1:
+      // high quality
+      feedPercent = 20; // very slow, cut surface excellent
+      break;
+    case 2:
+      feedPercent = 40; // slow, cut surface good
+      break;
+    case 3:
+      feedPercent = 100; // fast, cut surface slightly rough
+      break;
+    default:
+      // medium quality
+      feedPercent = 60; // moderate, cut surface moderate
+    }
+  }
+  return feedPercent;
+}
+
+function onRadiusCompensation() {
+  switch (radiusCompensation) {
+  case RADIUS_COMPENSATION_LEFT:
+    compensationOffset = -1;
+    break;
+  case RADIUS_COMPENSATION_RIGHT:
+    compensationOffset = 1;
+    break;
+  default:
+    compensationOffset = 0; // center compensation
+  }
+}
+
+function onCycle() {
+  error(localize("Canned cycles are not supported."));
+}
+
+function onSectionEnd() {
+  finishArcs();
+  compensationOffset = 0; // center compensation
+}
+
+function onClose() {
+  if (isRedirecting()) {
+    var mainProgram = getRedirectionBuffer(); // TAG: no need for redirection
+    closeRedirection();
+    writeln("// This file was created by FlowMaster(R), which is proprietary to Flow International Corporation. " + lineCounter + " " + arcCounter);
+    if (useVersion6) {
+      writeln("VER 6.00");
+    }
+    writeln("// Created by Autodesk HSM");
+    if (programComment) {
+      writeln("// " + programComment);
+    }
+    write(mainProgram);
+  }
+}
+
+function setProperty(property, value) {
+  properties[property].current = value;
+}